KROHNE OPTISONIC 6300 Manual de instrucciones

OPTISONIC 6300 P Technical Datasheet

Portable ultrasonic clamp-on flowmeter for liquids

•User friendly operation using a tablet or smart phone

•Quick and easy installation with a wireless web application

•Exchangeable transducers mounted in a sensor rails for fast installation and high

performance

CONTENTS

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OPTISONIC 6300 P

1 Product features 3

1.1 Portable clamp-on flowmeter.......................................................................................... 3

1.2 Variants and options......................................................................................................... 5

1.3 Measuring principle.......................................................................................................... 9

2 Technical data 10

2.1 Technical data................................................................................................................. 10

2.2 Dimensions and weight .................................................................................................. 16

2.2.1 Clamp-on sensor .................................................................................................................. 16

2.2.2 Converter............................................................................................................................... 17

2.2.3 I/O box ................................................................................................................................... 18

2.2.4 Hardcase on wheels.............................................................................................................. 19

3 Installation 20

3.1 Intended use ................................................................................................................... 20

3.2 Find location and determine data .................................................................................. 20

3.2.1 Horizontal (long) pipes.......................................................................................................... 21

3.2.2 Bends in 2 or 3 dimensions................................................................................................... 21

3.2.3 T-section ............................................................................................................................... 22

3.2.4 Open feed or discharge......................................................................................................... 22

3.2.5 Down going pipeline over 5 m / 16 ft length......................................................................... 22

3.2.6 Bends .................................................................................................................................... 23

3.2.7 Position of control valve........................................................................................................ 24

3.2.8 Position of pump ................................................................................................................... 24

3.3 Start up UFC 300 P signal converter.............................................................................. 25

3.4 Step 3: Mount the sensor rails....................................................................................... 28

3.5 Connect the sensor cable............................................................................................... 31

4 Electrical connections 32

4.1 Safety instructions.......................................................................................................... 32

4.2 Power supply .................................................................................................................. 32

4.3 Connection of the signal cables ..................................................................................... 34

4.4 Connection diagrams ..................................................................................................... 35

5 Application form 40

6 Notes 42

PRODUCT FEATURES 1

OPTISONIC 6300 P

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1.1 Portable clamp-on flowmeter

The new OPTISONIC 6300 P flowmeter is the portable solution for liquid flow measurements

based on the proven stationary ultrasonic technology. It combines the straightforward and easy

to install sensor rails with a portable battery-powered flow converter for 1 or 2 path

measurements.

The portable converter has full measurement functionality with an integrated data logger and

can be connected to a handheld smart device by Bluetooth or USB cable. Flexibility and ease of

use make the OPTISONIC 6300 P the ideal solution for flow measurement in various applications

and virtually all sectors of industry.

Attach the sensor unit to the tube and download/install the mobile application on your device.

Configure your measuring application by following the installation wizard. The data is saved on

your handheld device and is ready to be evaluated.

1 PRODUCT FEATURES

OPTISONIC 6300 P

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Highlights

•Sensor rails with exchangeable transducers

•Fixating units with straps or magnets

•Integrated click and turn mechanism for easy access

•User interface by handheld smart device

•Android application with installation wizard

•Real time measurement or data-logging

•Up to 16 hours battery life

•1 or 2 path measurement

•Energy measurement

Industries

•Chemicals

•Petrochemicals

•Water and wastewater

•Oil & Gas

•Semi-conductor

•Food & Beverages

•Pharmaceuticals

•HVAC

•Metal & Steel

Applications

•Process optimization

•Checking of in-line flowmeters

•Commissioning of process systems

•Checking of pump performance

•Temporary replacement of defective flowmeters

•Periodic flow capacity test hydrants

•General flow related problem solving

PRODUCT FEATURES 1

OPTISONIC 6300 P

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1.2 Variants and options

The OPTISONIC 6300 P is a battery powered ultrasonic clamp-on flowmeter that can be easily

installed on the outside of piping to measure the flow rate of liquids. The OPTISONIC 6300 P is

intended for temporary flow measurement. It consists of a combination of one or two clamp-on

sensor(s) and one hand-held electronic signal converter.

The OPTISONIC 6300 P is available in several variants for different pipe sizes and measurement

setups. The equipment is delivered in a soft case or optional hardcase with 2 or 3 organiser

layers to carry and store the converter, its transducers, the mounting materials and the main

accessories.

Standard included:

•UFC 300 P signal converter

•Transducer set (s)

•Mounting materials and rail(s)

•Coupling grease

•Tape measure

•Transducer signal-check block

•Quickstart

•Casing (soft- or hardcase)

1 PRODUCT FEATURES

OPTISONIC 6300 P

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Flow sensor options

•Transducer set for small pipe sizes

DN15...DN150 / ½...6"

•Transducer set for medium pipe sizes

DN50...DN1500 / 2...60"

•Transducer set for large pipe sizes

DN200...DN4000 / 8...160")

The small and medium transducers can be

mounted in one mounting rail for pipe

diameters up to DN250 / 10". Use a second

mounting rail for bigger pipe sizes. Up to two

transducer sets can be connected to the

converter to set up a dual-path or dual pipe

measurement.

I/O connection box

The I/O connection box has to be used to wire

the available in and outputs like current

outputs, pulse output or the current inputs for

temperature measurements..

The I/O box is available in 3 variants:

•Standard I/O box

•I/O box with two temperatures transmitters

and two clamp-on temperature sensors

Energy measurement

Standard the OPTISONIC 6300 P is provided

with a measurement option for thermal

energy. This requires the input of 2

temperature measurements in addition to the

flow measurement.

Optional thickness gauge

For setting up the flow measurement

correctly, the pipe wall thickness must be

known. To measure this, a pipe wall thickness

gauge can be ordered with the

OPTISONIC 6300 P.

PRODUCT FEATURES 1

OPTISONIC 6300 P

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Standard fixation units

Each mounting rail consists of two exchangeable fixation

units with a unique "click-and-turn" mechanism. The fixation

units can easily be attached to the pipe by using straps. When

the rail is installed, the "click-and-turn" mechanism allows

access to the pipe/transducer contact surface at any time.

For smaller pipe sizes up to DN250, metal straps are used.

For large pipe sizes, specially designed nylon straps are

available in lengths of 3,5 or 13,5 meters to attach the

mounting rails up to pipe diameters of DN4000/160".

Magnetic fixation units

Optionally, to attach or detach the sensor rails onto the pipe

wall, fixation units with magnets are available. This is only

possible with pipe walls that have magnetic properties (e.g.

carbon steel).

Signal cables extension set

The 3-meter long signal cables are colour coded and have to

be plugged in the signal converter during installation.

Extension cables with a length of 7 meters are optionally

available for the larger pipe diameters or when the converter

needs to be placed on a distance, further as the 3-meter

cable length.

1 PRODUCT FEATURES

OPTISONIC 6300 P

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OPTISONIC 6300 P Application

The UFC 300 P converter has to be controlled

and operated with an Android application. The

App is free available in the app store and can

be installed on an Android 10+ smart device.

Tablet

Optionally, a factory configured grade tablet

with an installed App is available, which we

have selected and tested for use outdoors. An

ideal option for users who want to start

measuring without any concerns.

Car adapter charger

Optionally, a car charger cable is available to

use or charge the converter with a 12 VDC car

socket.

USB cable

A USB cable with a 15 pins connector is

available to connect the converter hard-wired

to a hand-held smart device.

PRODUCT FEATURES 1

OPTISONIC 6300 P

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1.3 Measuring principle

•Like canoes crossing a river, acoustic signals are transmitted and received along a diagonal

measuring path.

•A sound wave going downstream with the flow travels faster than a sound wave going

upstream against the flow.

•The difference in transit time is directly proportional to the mean flow velocity of the medium.

Figure 1-1: Measuring principle (example reflected path set-up)

1 Transducer A

2 Transducer B

3 Flow velocity

4 Transit time from transducer A to B

5 Transit time from transducer B to A

2 TECHNICAL DATA

OPTISONIC 6300 P

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2.1 Technical data

•

The following data is provided for general applications. If you require data that is more

relevant to your specific application, please contact us or your local sales office.

•

Additional information (certificates, special tools, software,...) and complete product

documentation can be downloaded free of charge from the website (Downloadcenter).

Measuring system

Measuring principle Ultrasonic transit time

Application range Flow measurement of liquids

Measured value

Primary measured value Transit time

Secondary measured value Volume flow, mass flow, flow speed, flow direction, speed of sound, gain,

signal to noise ratio, diagnosis value, reliability of flow measurement,

quality of acoustic signal, thermal energy (requires 2 x temperature

input.

Design

The measurement system consists of one or two measuring sensors and

a portable signal converter.

Signal converter

Portable housing UFC 300 P

Measuring sensor

Standard Single or dual rail sensors with 500 kHz, 1 MHz or 2 MHz transducers

Optional OPTISONIC 6300 flow sensors using cable adaptors

Normal pipe diameter ranges (recommended)

Small transducers (2 MHz) DN15...150 / ½...6" (1 rail)

Medium transducers (1 MHz) DN50...250 / 2...10" (1 rail)

DN200...1500 / 8...60" (2 rail)

Large transducers (500 kHz) DN200...4000 / 8...160" (2 rail)

Options

Outputs 0(4)...20 mA, pulse, frequency and/or status output with optional I/O box.

Inputs 0(4)...20 mA (2 x) with optional I/O box.

Counters 4 internal counters with a maximum of 8 counter places, for counting

volume, energy and/or mass units.

USB 1 x host port (Mobile device USB-C via I/O connection of

OPTISONIC 6300 P to make a connection with Android device).

Self diagnostics Integrated verification, diagnostic functions: flowmeter, process,

measured value, empty pipe detection, bar graph.

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