KROHNE OPTICHECK Manual de usuario

In-Situ verification for electromagnetic flowmeters

(EMF)

Electronic Revision ER 1.0.0_ (Version 1.0. _)

OPTICHECK

OPTICHECKOPTICHECK

OPTICHECK Quick Start

Quick StartQuick Start

Quick Start

CONTENTS

2 www.krohne.com 06/2014 - 4003706601 - QS OPTICHECK R01 en

OPTICHECK

1 Safety instructions 3

1.1 Warnings and symbols used ............................................................................................ 3

1.2 Safety instructions for the operator................................................................................. 3

2 Installation 4

2.1 Intended use ..................................................................................................................... 4

2.2 Scope of delivery............................................................................................................... 5

2.3 Storage ............................................................................................................................. 6

2.4 Transport and usage ........................................................................................................6

2.5 General notes on installation ........................................................................................... 6

2.5.1 Magnetic field.......................................................................................................................... 7

2.5.2 Impacts and vibration ............................................................................................................. 7

2.5.3 Electro Static Discharge ......................................................................................................... 8

2.5.4 Installation Software............................................................................................................... 8

2.5.5 Converter specific information ............................................................................................... 8

3 Electrical connections 9

3.1 Safety instructions............................................................................................................ 9

3.2 Connection of tablet ......................................................................................................... 9

3.3 Device variants and connections.................................................................................... 10

4 Start-up 11

4.1 Start tablet ( notebook)...................................................................................................11

4.2 Starting measuring.........................................................................................................11

4.3 Connect flowmeter ......................................................................................................... 12

4.4 System ready .................................................................................................................. 13

5 Operation 14

5.1 Overview verification process ........................................................................................ 14

SAFETY INSTRUCTIONS 1

OPTICHECK

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1.1 Warnings and symbols used

Safety warnings are indicated by the following symbols.

• HANDLING

HANDLINGHANDLING

HANDLING

This symbol designates all instructions for actions to be carried out by the operator in the

specified sequence.

iRESULT

RESULTRESULT

RESULT

This symbol refers to all important consequences of the previous actions.

1.2 Safety instructions for the operator

DANGER!

This warning refers to the immediate danger when working with electricity.

DANGER!

This warning refers to the immediate danger of burns caused by heat or hot surfaces.

DANGER!

This warning refers to the immediate danger when using this device in a hazardous atmosphere.

DANGER!

These warnings must be observed without fail. Even partial disregard of this warning can lead to

serious health problems and even death. There is also the risk of seriously damaging the device

or parts of the operator's plant.

WARNING!

Disregarding this safety warning, even if only in part, poses the risk of serious health problems.

There is also the risk of damaging the device or parts of the operator's plant.

CAUTION!

Disregarding these instructions can result in damage to the device or to parts of the operator's

plant.

INFORMATION!

These instructions contain important information for the handling of the device.

LEGAL NOTICE!

This note contains information on statutory directives and standards.

WARNING!

In general, devices from the manufacturer may only be installed, commissioned, operated and

maintained by properly trained and authorized personnel.

This document is provided to help you establish operating conditions, which will permit safe and

efficient use of this device.

2INSTALLATION

OPTICHECK

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2.1 Intended use

OPTICHECK is a portable testing and verification tool for KROHNE electromagnetic flowmeters.

It allows the operator to check the functionality and accuracy of the flowmeter, without the need

to take the meter from the pipeline or interrupting the process. The OPTICHECK operates on the

power supply from tablet/laptop and needs no other power supply.

Faulty installation

For electromagnetic flowmeters to measure accurately both the meter and the converter must

be installed correctly. Measurement errors caused by faulty installation (mechanical and/or

electrical) or minor defects on the sensor, may not be detected by OPTICHECK.

A flowmeter that has been verified by OPTICHECK will measure according to the accuracy values

stated on the factory calibration certificate. Please note that on site verification with OPTICHECK

is not intended to replace a full wet calibration on a calibration rig.

INFORMATION!

The manufacturer is not liable for any damage resulting from improper use or use for other than

the intended purpose.

DANGER!

OPTICHECK is not Ex certified and must not be used in areas with an explosive atmosphere. Do

not connect OPTICHECK to a flow sensor or a converter if an explosive atmosphere could be

preset. Converters intended for Ex-configurations can only be verified in a safe area.

LEGAL NOTICE!

OPTICHECK is not designed to verify devices used in custody transfer applications. To perform a

verification, the seals of the device have to be broken. There is no approval of OPTICHECK for

these types of applications.

WARNING!

Only use OPTICHECK on converters that are listed as compatible. Using OPTICHECK on meters

that are not compatible may cause damage to the converter or OPTICHECK.

If the device is not used according to the operating conditions (refer to chapter Technical data),

the intended protection could be affected.

INSTALLATION 2

OPTICHECK

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2.2 Scope of delivery

Complete version

The complete version of the OPTICHECK is delivered with all connection cables, adapting tools

and all necessary software installed on the tablet, together with the documentation, in a

shockproof suitcase which is specially designed for the OPTICHECK verification tool.

INFORMATION!

Do a check of the packing list to make sure that you have all the elements given in the order.

INFORMATION!

Inspect the packaging carefully for damages or signs of rough handling. Report damage to the

carrier and to the local office of the manufacturer.

Figure 2-1: Scope of delivery (complete version)

1 Ordered tablet (optional)

2 Verification box

3 Adapter cables

4 OPTICHECK documentation

5 Certificates (add. software and info)

6 Parking Plug (I/O & sensor)

7 Shockproof suitcase

INFORMATION!

Assembly materials and tools are not part of the delivery. Use the assembly materials and tools

in compliance with the applicable occupational health and safety directives.

2INSTALLATION

OPTICHECK

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2.3 Storage

•Store the device in a dry and dust free location.

•Avoid lasting direct exposure to the sun.

•Store the device in its original packaging.

•Storage temperature: -20 ...+60°C/-4...+140°F

•Humidity; 0%-90% non-condensing

2.4 Transport and usage

•Use the included suitcase to transport the OPTICHECK.

Notes on handling the device

•Do not carry the device by the connected wires.

•Avoid heavy vibrations.

•Avoid heavy mechanically shocks or impacts on the device.

2.5 General notes on installation

Installation of the OPTICHECK verification tool & tablet, mechanically and electrically, together

with the use of software and installation of special drivers, is only permitted to specially trained

personal.

The service engineer and/or operator have to know the correct handling of the OPTICHECK tool,

as well as servicing and operating flow sensor/signal converter combinations.

Please contact the manufacturer or your local supply office, for the availability of training and

information tools.

INFORMATION!

The installation of the OPTICHECK verification tool always have to be done on the signal

converter side.

CAUTION!

Avoid extensive humidity and/or direct entry of rain, when measuring / working with the

OPTICHECK, during the verification process or when the housing of the signal converter is open.

INSTALLATION 2

OPTICHECK

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For a reliable and high accuracy flow measurement, it is essential to follow the installation

requirements as specified in the manual of the related flow meter. No wet calibration in a

calibration rig or OPTICHECK can fully verify the installation or application conditions.

Take special care of:

•Grounding conditions of the flowmeter

•No solid particles or air content in the media

•Compatibility (wetted materials of sensor wrt. media)

2.5.1 Magnetic field

2.5.2 Impacts and vibration

Figure 2-2: Avoid magnetic fields

Figure 2-3: Avoid high impacts or vibration

CAUTION!

The OPTICHECK setup has been designed to be as robust as possible. To ensure reliable,

accurate and long life time the following has to be respected:

Be carefull, not to drop the device, and take special attention on the way the device is attached

and/or placed on a particular surface.

2INSTALLATION

OPTICHECK

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2.5.3 Electro Static Discharge

The converter is to some extend sensitive to ESD (Electro Static Discharge). To prevent a failing

verification or even damage:

•Do not touch any electrical contact directly

2.5.4 Installation Software

The 32bit or 64bit versions available can be selected depending on the target system

Doubleclick on setup file will start the windows install wizard

The user will be guided through the installation process. Follow the instructions given.

The following components are installed;

•OPTICHECK Software

•USB driver (KROHNE OPTICHECK)

2.5.5 Converter specific information

For more detailed information (regarding basic instructions on how to operate converter or on

the topics below), consult the applicable manual or addendum of the IFC 050 - 070 - 100 - 300

converter.

•connection diagram (electrical and I/O and detailed info regarding electrical connection)

•cable requirements, cable preperation and -lenghts.

•explanation of data and markings on nameplates or CG numbering

•mechanical mounting of converters

•software and electronics versions and revisions

•menu and operating actions

CAUTION!

The OPTICHECK is connected to the converter of the flow meter. The housing of the flow meter

has to be opened for these connections.

Extensive humidity and direct rain has to be avoided during verification.

ELECTRICAL CONNECTIONS 3

OPTICHECK

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3.1 Safety instructions

3.2 Connection of tablet

The tablet (or Windows based laptop) can be connected to the OPTICHECK with a USB cable.

DANGER!

All work on the electrical connections may only be carried out with the power disconnected. Take

note of the voltage data on the nameplate!

DANGER!

Observe the national regulations for electrical installations!

DANGER!

For devices used in hazardous areas, additional safety notes apply; please refer to the Ex

documentation.

WARNING!

Observe without fail the local occupational health and safety regulations. Any work done on the

electrical components of the measuring device may only be carried out by properly trained

specialists.

INFORMATION!

Look at the device nameplate to ensure that the device is delivered according to your order.

Check for the correct supply voltage printed on the nameplate.

Figure 3-1: Lemo USB cable

1 USB connector notepad laptop

2 Multipole connector (BLUE)

3ELECTRICAL CONNECTIONS

OPTICHECK

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3.3 Device variants and connections

The OPTICHECK is supplied with all the connection cables for IFC050 - IFC070 - IFC100 - IFC300

and a USB cable for connection to the tablet.

Additionally there are two adaptors, the I/O "parking" adaptor for the I/O field cable and the

"parking" adaptor for the sensor wires. Both are used for protection of short circuiting and

marking the cables (easier reconnection).

There is no need for a mains connection for the OPTICHECK, since the measuring system uses

the power connection via the USB connection. The device under test (DUT) must be mains (or

battery) powered during verifications.

The converters described in the next sections can be tested and certified. The OPTICHECK can

perform a fully automated verification on magnetic flowmeters in combination with these

converters. In this mode the accuracy of the converter and all electric data of the primary head is

verified.

The separate sections describes in following order;

•Compact and remote versions with illustrations

•Combinations of converter and sensor to expect

•Connecting the different cables

Depending on the selected verification type of measurement, a level 1 or a level 2 verification can

be chosen.

A level 1 verification has fewer cables to connect and this makes it easier to connect / reconnect.

In this case there is less depth of verification.

A level 2 verification is possible if all connections on all terminals are made (GDC, sensor &

I/O's), including installations of the electronic inserts (IFC300/IFC070).

A detailed test report and certificate is available and printable after verification.

For more information see chapter; Electrical connections of the manual.

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