Kohler KD83V16 Manual de instalación y funcionamiento

Service and Repair Manual

Original Instructions

Diesel engine

KD83V16

From serial number 2019740015

EN_US

33525088901_1_1

02-2019

Service and Repair Manual

For United States only

WARNING: This product can expose you to chemicals,

including carbon monoxide and benzene, which are known to

the State of California to cause cancer and birth defects or

other reproductive harm.

For more information go to www.p65warnings.ca.gov/

WARNING: Breathing diesel engine exhaust exposes you

to chemicals known to the State of California to cause cancer

and birth defects or other reproductive harm.

- Always start and operate the engine in a well-ventilated area.

- If in an enclosed area, vent the exhaust to the outside.

- Do not modify or tamper with the exhaust system.

- Do not idle the engine except as necessary.

For more information go to www.p65warnings.ca.gov/diesel

2019-02

Service Assistance

For professional advice on generator set power requirements and conscientious service, please

contact your nearest Kohler distributor or dealer.

– Visit the KOHLER Co. website at KOHLERPower.com.

– Look at the labels and decals on your KOHLER product or review the appropriate literature or

documents included with the product.

– Call toll free in the US and Canada 1-800-544-2444.

– Outside the US and Canada, call the nearest regional office.

Headquarters Europe, Middle East, Africa

(EMEA)

Kohler EMEA Headquarters

Netherlands B.V.

Kristallaan 1

4761 ZC Zevenbergen

The Netherlands

Phone: (31) 168 331630

Fax: (31) 168 331631

China

East China Regional Office, Shanghai

Phone: (86) 21 6288 0500

Fax: (86) 21 6288 0550

Asia Pacific

Kohler Asia Pacific Headquarters

Singapore, Republic of Singapore

Phone: (65) 6264-6422

Fax: (65) 6264-6455

India, Bangladesh, Sri Lanka

India Regional Office

Bangalore, India

Phone: (91) 80 3366208

(91) 80 3366231

Fax: (91) 80 3315972

China

North China Regional Office, Beijing

Phone: (86) 10 6518 7950

(86) 10 6518 7951

(86) 10 6518 7952

Fax: (86) 10 6518 7955

Japan, Korea

North Asia Regional Office

Tokyo, Japan

Phone: (813) 3440-4515

Fax: (813) 3440-2727

To order special tools, please refer to the cross reference list in the appendix.

KD83V16 33525088901_1_1 EN_US

Service and Repair Manual

For KOHLER-SDMO power generating sets:

– Visit the website the site of KOHLER-SDMO at www.kohlersdmo.com.

– Pay attention to the labels and stickers on your KOHLER-SDMO product or check the corre-

sponding literature or documents included with the product's scope of delivery.

– Call the nearest regional office.

SALES OFFICE FRANCE

WEST

SDMO BREST

Tel.: +33 (0) 2 98 41 13 48

Fax: +33 (0) 2 98 41 13 57

SOUTHWEST

SDMO TOULOUSE

Tel.: +33 (0) 5 61 24 75 75

Fax: +33 (0) 5 61 24 75 79

BRANCH OFFICES

SOUTH AFRICA

SDMO SOUTH AFRICA

Tel.: +27 (0) 8 32 33 55 61

Fax: +33 (0) 1 72 27 61 51

MID-WEST

SDMO CHOLET

Tel.: +33 (0) 2 41 75 96 70

Fax: +33 (0) 2 41 75 96 71

SUBSIDIARIES

GERMANY

SDMO GMBH

Tel.: +49 (0) 63 32 97 15 00

Fax: +49 (0) 63 32 97 15 11

ALGERIA

SDMO ALGIERS

Tel.: +213 (0) 21 68 12 12

Fax: +213 (0) 21 68 14 14

PARIS/NORTH & NORMANDY

SDMO ARRAS

Tel.: +33 (0) 3 21 73 38 26

Fax: +33 (0) 3 21 73 14 59

SDMO GENNEVILLIERS

Tel.: +33 (0) 1 41 88 38 00

Fax: +33 (0) 1 41 88 38 37

LATIN AMERICA & CARRIBEAN

Tel.: +1 (305) 863 0012

Fax: +1 (954) 432 8330

DUBAI

SDMO MIDDLE EAST

Tel.: +971 4 458 70 20

Fax: +971 4 458 69 85

BELGIUM

SDMO NV/SA

Tel.: +32 36 46 04 15

Fax: +32 36 46 06 25

EGYPT

SDMO KAIRO

Tel./Fax: +20 (2) 22 67 12 78

EAST

SDMO METZ

Tel.: +33 (0) 3 87 37 88 50

Fax: +33 (0) 3 87 37 88 59

BRAZIL

KOHLER MAQUIGERAL

Tel.: +55 (11) 37 89 60 00

KENYA

SDMO NAIROBI

Tel./Fax: +25 (47) 07 60 54

SOUTH ESAT

SDMO AIX-EN-PROVENCE

Tel.: +33 (0) 4 42 52 51 60

Fax: +33 (0) 4 42 52 51 61

SDMO VALENCE

Tel.: +33 (0) 4 75 81 31 00

Fax: +33 (0) 4 75 81 31 10

SPAIN

SDMO INDUSTRIES IBERICA

Tel.: +34 (9) 35 86 34 00

Tel./Fax: +34 (9) 35 80 31 36

RUSSIA

SDMO MOSCOW

Tel./Fax: +7 495 665 16 98

SDMO ENERGY LTD.

Tel.: +44 (0) 16 06 83 81 20

Fax: +44 (0) 16 06 83 78 63

TOGO

SDMO WEST AFRICA

Tel.: +228 22 22 65 65

TURKEY

SDMO ISTANBUL

Tel.: +90 53 07 35 09 10

Please consult the cross-reference list in the appendix when ordering special tools.

2019-02

Revision history

Version Author Modification Date

00 MUA First edition (3.01 engine version) July 2018

01 MUA First 3.02 engine version,

Spelling mistakes 26th of February 2019

KD83V16 33525088901_1_1 EN_US

Service and Repair Manual

2019-02

Preface

About this document

This repair and service manual is dedicated for the mechanics and the workshop personnel of the

Kohler Co. dealers and subsidiaries.

This repair manual provides information regarding the assembly, disassembly, and adjustment

tasks for KOHLER Diesel engines.

Information

Information for the United States

Failing to follow these instructions when installing a certified engine in a piece of nonroad equip-

ment violates federal law (40 CFR 1068.105(b)), subject to fines or other penalties as described in

the Clean Air Act.

If you install the engine in a way that makes the engine's emission control information label hard to

read during normal engine maintenance, you must place a duplicate label on the equipment, as

described in 40 CFR 1068.105.

Some sections of this manual do not apply to all engines.

Some illustrations in this repair and service manual show details and implements that may be

different from your engine and machinery.

Protective devices and covers have been removed to provide a clearer representation in some

illustrations.

KOHLER engines are subject to continuous development and improvement. This may result in

modifications to your engine which may not be referred to in this repair and service manual.

If you require further explanations or information, please contact your nearest authorized Kohler

service representative. See “Service Assistance” section.

Spare parts

Only original KOHLER spare parts, or spare parts purchased by Kohler Co. should be used for

repairing KOHLER Diesel engines.

Kohler Co. will declare all possible undertakings carried out by Kohler Co. and/or their dealers,

such as guarantees, service orders, etc. null and void without advance notice, if spare parts other

than original KOHLER spare parts or spare parts purchased by Kohler Co. are used for mainte-

nance or repair.

Fuels, lubricants and coolants

Only fuels, lubricants and coolants approved by Kohler Co. may be used for the operation of

KOHLER Diesel engines.

KD83V16 33525088901_1_1 EN_US

Preface Service and Repair Manual

About this document

Kohler Co. will declare all possible undertakings carried out by Kohler Co. and/or their dealers,

such as guarantees, service orders, etc. null and void without advance notice, if fuel, lubricants and

coolants other than fuel, lubricants and coolants approved by Kohler Co. are used for maintenance

or repair.

Liability and warranty

Due to the wide variety of products offered by other manufacturers (e.g. service products, lubri-

cants, tool attachments and spare parts), Kohler Co. cannot examine the general suitability and

absence of defects in third-party products which are used in or on KOHLER products. The same

applies to possible interactions between third-party products and products approved by Kohler Co.

Third-party products are used in or on KOHLER engines at the user's own discretion. Kohler Co.

does not offer any warranty or accept any liability for losses of any kind caused by failures of or

damage to KOHLER engines attributable to the use of third-party products.

Furthermore, Kohler Co. will not recognize any warranty claims attributable to incorrect operation,

inadequate or insufficient maintenance or use of unapproved operating fluids or non-compliance

with safety regulations.

Kohler Co. will cancel any obligations entered into by Kohler Co. and/or its dealers, such as guar-

antees, service contracts etc., without advance notice if any parts other than original KOHLER

parts or spare parts purchased from Kohler Co. are used for maintenance and repairs.

The aforementioned provisions do not extend the warranty and liability conditions in the general

terms and conditions of business of Kohler Co.

Modifications, conditions, copyright

Kohler Co. reserves the right to make modifications in the course of technical development, without

issuing prior notification.

The aforementioned provisions do not extend the warranty and liability conditions in the general

terms and conditions of business of Kohler Co.

The reproduction, distribution and utilization of this document as well as the communication of its

contents to others without express authorization is prohibited

Offenders will be held liable for the payment of damages.

2019-02

Service and Repair Manual Preface

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