Kohler KD83V16 Manual de instalación y funcionamiento

Service and Repair Manual

Original Instructions

Diesel engine

KD83V16

From serial number 2021740003

EN_US

33525088901_2_1

07-2021

Service and Repair Manual

For United States only

WARNING: This product can expose you to chemicals,

including carbon monoxide and benzene, which are known to

the State of California to cause cancer and birth defects or

other reproductive harm.

For more information go to www.p65warnings.ca.gov/

WARNING: Breathing diesel engine exhaust exposes you

to chemicals known to the State of California to cause cancer

and birth defects or other reproductive harm.

- Always start and operate the engine in a well-ventilated area.

- If in an enclosed area, vent the exhaust to the outside.

- Do not modify or tamper with the exhaust system.

- Do not idle the engine except as necessary.

For more information go to www.p65warnings.ca.gov/diesel

2021-07

Revision history

Version Author Modification Date

000 TB12 -

Technical

documen-

tation

First 3.01 engine version 2018-07

001 TB12 -

Technical

documen-

tation

First 3.02 engine version

Spelling mistakes 2019-02

002 TB12 -

Technical

documen-

tation

According to development and improvement 2021-07

KD83V16 33525088901_2_1 EN_US

Service and Repair Manual

2021-07

Preface

About this document

This repair and service manual is dedicated for the mechanics and the workshop personnel of the

Kohler Co. dealers and subsidiaries.

This repair manual provides information regarding the assembly, disassembly, and adjustment

tasks for KOHLER Diesel engines.

Information

Information for the United States

Failing to follow these instructions when installing a certified engine in a piece of nonroad equip-

ment violates federal law (40 CFR 1068.105(b)), subject to fines or other penalties as described in

the Clean Air Act.

If you install the engine in a way that makes the engine's emission control information label hard to

read during normal engine maintenance, you must place a duplicate label on the equipment, as

described in 40 CFR 1068.105.

Some sections of this manual do not apply to all engines.

Some illustrations in this repair and service manual show details and implements that may be

different from your engine and machinery.

Protective devices and covers have been removed to provide a clearer representation in some

illustrations.

KOHLER engines are subject to continuous development and improvement. This may result in

modifications to your engine which may not be referred to in this repair and service manual.

If you require further explanations or information, please contact your nearest authorized Kohler

service representative. See “Service Assistance” section.

Spare parts

Only original KOHLER spare parts, or spare parts purchased by Kohler Co. should be used for

repairing KOHLER Diesel engines.

Kohler Co. will declare all possible undertakings carried out by Kohler Co. and/or their dealers,

such as guarantees, service orders, etc. null and void without advance notice, if spare parts other

than original KOHLER spare parts or spare parts purchased by Kohler Co. are used for mainte-

nance or repair.

Fuels, lubricants and coolants

Only fuels, lubricants and coolants approved by Kohler Co. may be used for the operation of

KOHLER Diesel engines.

KD83V16 33525088901_2_1 EN_US

Preface Service and Repair Manual

About this document

Kohler Co. will declare all possible undertakings carried out by Kohler Co. and/or their dealers,

such as guarantees, service orders, etc. null and void without advance notice, if fuel, lubricants and

coolants other than fuel, lubricants and coolants approved by Kohler Co. are used for maintenance

or repair.

Liability and warranty

Due to the wide variety of products offered by other manufacturers (e.g. service products, lubri-

cants, tool attachments and spare parts), Kohler Co. cannot examine the general suitability and

absence of defects in third-party products which are used in or on KOHLER products. The same

applies to possible interactions between third-party products and products approved by Kohler Co.

Third-party products are used in or on KOHLER engines at the user's own discretion. Kohler Co.

does not offer any warranty or accept any liability for losses of any kind caused by failures of or

damage to KOHLER engines attributable to the use of third-party products.

Furthermore, Kohler Co. will not recognize any warranty claims attributable to incorrect operation,

inadequate or insufficient maintenance or use of unapproved operating fluids or non-compliance

with safety regulations.

Kohler Co. will cancel any obligations entered into by Kohler Co. and/or its dealers, such as guar-

antees, service contracts etc., without advance notice if any parts other than original KOHLER

parts or spare parts purchased from Kohler Co. are used for maintenance and repairs.

The aforementioned provisions do not extend the warranty and liability conditions in the general

terms and conditions of business of Kohler Co.

Modifications, conditions, copyright

Kohler Co. reserves the right to make modifications in the course of technical development, without

issuing prior notification.

The aforementioned provisions do not extend the warranty and liability conditions in the general

terms and conditions of business of Kohler Co.

The reproduction, distribution, and utilization of this document as well as the communication of its

contents to others without express authorization is prohibited.

Offenders will be held liable for the payment of damage.

2021-07

Service and Repair Manual Preface

Other applicable documents

Document Application

Operation and Maintenance Manual Operator's manual for the engine operation

Kodia Operation Manual Description of Kodia, diagnosis software

KD83V16 33525088901_2_1 EN_US

Preface Service and Repair Manual

General information

Manual structure

Information

Read and understand this manual before performing any service or maintenance procedures on

any component.

The procedures described in this manual are based on the following structure:

1. Product description (For more information see: 1 Product description, page 17.)

2. Safety (For more information see: 2 Safety, page 38.)

3. Repair (For more information see: 3 Repair, page 58.)

4. Tools and devices (For more information see: 4 Tools and devices, page 266.)

5. Appendix (For more information see: 5 Appendix, page 272.)

Task layout

Information

Prior to any intervention, read the complete task procedure through to the end. Various symbols

are used and explained in chapter (For more information see: 2.1.2 Additional identifications,

page 38.) .

Each task in this manual have the following structure:

2021-07

Service and Repair Manual Preface

General information

Task layout description

1. Chapter heading

2. Previous tasks with details of the chapter

3. Specific safety instructions which complete the general safety instructions

4. Special tools, consumables and equipment which are needed to fulfill the task

5. One or more overview(s) of the assembly with list of components

6. Instructions to remove and install the components, with additional directives

7. Specific values spreadsheet to check the nominal and tolerances values of critical components

and data recording sheet, if required, to inform the engine manufacturer.

8. Tightening sequence table if required

9. Tightening specifications table for specific fastener

KD83V16 33525088901_2_1 EN_US

Preface Service and Repair Manual

General information

2021-07

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