Kohler Command Pro CV173 Manual de usuario

114 690 12 Rev. -- KohlerEngines.com

CV173, CV200, CV224

Service Manual

2 Safety

3 Maintenance

5 Speciﬁ cations

19 Tools and Aids

22 Troubleshooting

27 Air Cleaner/Intake

28 Fuel System

32 Governor System

34 Lubrication System

35 Electrical System

38 Starter System

39 Disassembly/Inspection and Service

51 Reassembly

IMPORTANT: Read all safety precautions and instructions carefully before operating equipment. Refer to operating

instruction of equipment that this engine powers.

Ensure engine is stopped and level before performing any maintenance or service.

Safety

KohlerEngines.com 14 690 12 Rev. --

SAFETY PRECAUTIONS

WARNING: A hazard that could result in death, serious injury, or substantial property damage.

CAUTION: A hazard that could result in minor personal injury or property damage.

NOTE: is used to notify people of important installation, operation, or maintenance information.

WARNING

Explosive Fuel can cause

ﬁ res and severe burns.

Do not ﬁ ll fuel tank while

engine is hot or running.

Gasoline is extremely ﬂ ammable

and its vapors can explode if

ignited. Store gasoline only in

approved containers, in well

ventilated, unoccupied buildings,

away from sparks or ﬂ ames.

Spilled fuel could ignite if it comes

in contact with hot parts or sparks

from ignition. Never use gasoline

as a cleaning agent.

WARNING

Rotating Parts can cause

severe injury.

Stay away while engine

is in operation.

Keep hands, feet, hair, and

clothing away from all moving

parts to prevent injury. Never

operate engine with covers,

shrouds, or guards removed.

WARNING

Carbon Monoxide can

cause severe nausea,

fainting or death.

Avoid inhaling exhaust

fumes. Never run engine

indoors or in enclosed

spaces.

Engine exhaust gases contain

poisonous carbon monoxide.

Carbon monoxide is odorless,

colorless, and can cause death if

inhaled.

WARNING

Accidental Starts can

cause severe injury or

death.

Disconnect and ground

spark plug lead(s) before

servicing.

Before working on engine or

equipment, disable engine as

follows: 1) Disconnect spark plug

lead(s). 2) Disconnect negative (–)

battery cable from battery.

WARNING

Hot Parts can cause

severe burns.

Do not touch engine

while operating or just

after stopping.

Never operate engine with heat

shields or guards removed.

WARNING

Cleaning Solvents can

cause severe injury or

death.

Use only in well

ventilated areas away

from ignition sources.

Carburetor cleaners and solvents

are extremely ﬂ ammable. Follow

cleaner manufacturer’s warnings

and instructions on its proper and

safe use. Never use gasoline as a

cleaning agent.

CAUTION

Electrical Shock can

cause injury.

Do not touch wires while

engine is running.

CAUTION

Damaging Crankshaft

and Flywheel can cause

personal injury.

Using improper procedures can

lead to broken fragments. Broken

fragments could be thrown from

engine. Always observe and use

precautions and procedures when

installing ﬂ ywheel.

WARNING

Uncoiling Spring can

cause severe injury.

Wear safety goggles or

face protection when

servicing retractable

starter.

Retractable starters contain a

powerful, recoil spring that is

under tension. Always wear safety

goggles when servicing retractable

starters and carefully follow

instructions in Retractable Starter

for relieving spring tension.

Maintenance

14 690 12 Rev. -- KohlerEngines.com

MAINTENANCE INSTRUCTIONS

WARNING

Before working on engine or equipment, disable engine as

follows: 1) Disconnect spark plug lead(s). 2) Disconnect

negative (–) battery cable from battery.

Accidental Starts can cause severe injury or

death.

Disconnect and ground spark plug lead(s)

before servicing.

Normal maintenance, replacement or repair of emission control devices and systems may be performed by any repair

establishment or individual; however, warranty repairs must be performed by a Kohler authorized dealer.

MAINTENANCE SCHEDULE

Before Every Use

● Check oil level. Add oil if low. Do not overﬁ ll. Lubrication System

● Check air cleaner for dirty, loose or damaged parts. Air Cleaner/Intake

● Check precleaner for dirty or torn material. Air Cleaner/Intake

After ﬁ rst 8 Hours

● Change oil. Lubrication System

Every 50 Hours or Annually¹ (whichever comes ﬁ rst)

● Service/replace precleaner. Air Cleaner/Intake

Every 100 Hours or Annually¹ (whichever comes ﬁ rst)

● Change oil and oil ﬁ lter. Lubrication System

● Clean cooling areas. Air Cleaner/Intake

● Replace fuel ﬁ lter (if equipped).

● Clean spark arrestor (if equipped).

Every 300 Hours¹

● Replace air cleaner element and precleaner. Air Cleaner/Intake

Every 300 Hours²

● Check and replace guide plate, if needed. Disassembly/Reassembly

● Check and adjust valve clearance when engine is cold. Reassembly

Every 500 Hours or Annually¹ (whichever comes ﬁ rst)

● Replace spark plug and set gap. Electrical System

1 Perform these procedures more frequently under severe, dusty, dirty conditions.

2 Have a Kohler authorized dealer perform this service.

REPAIRS/SERVICE PARTS

Kohler genuine service parts can be purchased from Kohler authorized dealers. To ﬁ nd a local Kohler authorized

dealer visit KohlerEngines.com or call 1-800-544-2444 (U.S. and Canada).

Maintenance

KohlerEngines.com 14 690 12 Rev. --

OIL RECOMMENDATIONS

We recommend use of Kohler oils for best performance.

Other high-quality detergent oils (including synthetic)

of API (American Petroleum Institute) service class SJ

or higher are acceptable. Select viscosity based on

air temperature at time of operation as shown in table

below.

FUEL RECOMMENDATIONS

WARNING

Explosive Fuel can cause ﬁ res and severe

burns.

Do not ﬁ ll fuel tank while engine is hot or

running.

Gasoline is extremely ﬂ ammable and its vapors can

explode if ignited. Store gasoline only in approved

containers, in well ventilated, unoccupied buildings,

away from sparks or ﬂ ames. Spilled fuel could ignite

if it comes in contact with hot parts or sparks from

ignition. Never use gasoline as a cleaning agent.

NOTE: E15, E20 and E85 are NOT approved and

should NOT be used; eﬀ ects of old, stale or

contaminated fuel are not warrantable.

Fuel must meet these requirements:

● Clean, fresh, unleaded gasoline.

● Octane rating of 87 (R+M)/2 or higher.

● Research Octane Number (RON) 90 octane minimum.

● Gasoline up to 10% ethyl alcohol, 90% unleaded is

acceptable.

● Methyl Tertiary Butyl Ether (MTBE) and unleaded

gasoline blend (max 15% MTBE by volume) are

approved.

● Do not add oil to gasoline.

● Do not overﬁ ll fuel tank.

● Do not use gasoline older than 30 days.

STORAGE

If engine will be out of service for 2 months or more

follow procedure below.

1. Add Kohler PRO Series fuel treatment or equivalent

to fuel tank. Run engine 2-3 minutes to get stabilized

fuel into fuel system (failures due to untreated fuel

are not warrantable).

2. Change oil while engine is still warm from operation.

Remove spark plug(s) and pour about 1 oz. of

engine oil into cylinder(s). Replace spark plug(s) and

crank engine slowly to distribute oil.

3. Store engine in a clean, dry place.

Speciﬁ cations

14 690 12 Rev. -- KohlerEngines.com

CV173 Engine Dimensions-Flywheel Side

A B

A156.59 mm (6.165 in.) B160.21 mm (6.308 in.) CFuel Fill D234.35 mm (9.226 in.)

EAir Filter and Cover F193.66 mm (7.625 in.) G159.40 mm (6.276 in.) H243.17 mm (9.574 in.)

IOil Fill and Dipstick J143.35 mm (5.644 in.) KRecoil Rear Pull

Speciﬁ cations

KohlerEngines.com 14 690 12 Rev. --

CV173 Engine Dimensions-Valve Cover Side

370.01 mm

(14.567 in.)

Air Cleaner Cover

Removal

B6.00 mm (0.236 in.) CEngine Mounting

Surface DSpark Plug

EFront Exit Muﬄ er F265.11 mm (10.437 in.) GTop of Recoil

Speciﬁ cations

14 690 12 Rev. -- KohlerEngines.com

CV173 Engine Dimensions-Fuel Tank Side

A296.59 mm (11.677 in.)

Fuel Cap Removal B277.28 mm (10.917 in.) CFuel Cap DFuel Tank

Speciﬁ cations

KohlerEngines.com 14 690 12 Rev. --

CV173 Engine Dimensions-Engine Mounting Surface (PTO Side)

A49° B53° CØ 203.20 mm (8.00 in.) DRotation Direction

E40.00 mm (1.575 in.) F45° G39.00 mm (1.535 in.) HOptional Oil Drain Plug

I23° J

2 X Ø 8.75 mm (0.344

in.) 27.5 mm (1.08

in.) Deep Marked

as 

3 X Ø 8.75 mm (0.344

in.) Thru Marked

as ▲

L30°

Speciﬁ cations

14 690 12 Rev. -- KohlerEngines.com

CV200, CV224 Engine Dimensions-Flywheel Side

A156.63 mm (6.167 in.) B160.24 mm (6.309 in.) CFuel Fill D234.45 mm (9.230 in.)

EAir Filter and Cover F193.30 mm (7.610 in.) G159.40 mm (6.276 in.) H243.27 mm (9.578 in.)

IOil Fill and Dipstick J155.35 mm (6.116 in.) KRecoil Rear Pull

Speciﬁ cations

KohlerEngines.com 14 690 12 Rev. --

CV200, CV224 Engine Dimensions-Valve Cover Side

370.01 mm (14.567 in.)

Air Cleaner Cover

Removal

BEngine Mounting

Surface CSpark Plug D6.00 mm (0.236 in.)

E265.11 mm (10.437 in.) FFront Exit Muﬄ er GTop of Recoil

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