Kohler Command Pro CV173 Manual de usuario
114 690 12 Rev. -- KohlerEngines.com
CV173, CV200, CV224
Service Manual
2 Safety
3 Maintenance
5 Specifi cations
19 Tools and Aids
22 Troubleshooting
27 Air Cleaner/Intake
28 Fuel System
32 Governor System
34 Lubrication System
35 Electrical System
38 Starter System
39 Disassembly/Inspection and Service
51 Reassembly
IMPORTANT: Read all safety precautions and instructions carefully before operating equipment. Refer to operating
instruction of equipment that this engine powers.
Ensure engine is stopped and level before performing any maintenance or service.
2
Safety
KohlerEngines.com 14 690 12 Rev. --
SAFETY PRECAUTIONS
WARNING: A hazard that could result in death, serious injury, or substantial property damage.
CAUTION: A hazard that could result in minor personal injury or property damage.
NOTE: is used to notify people of important installation, operation, or maintenance information.
WARNING
Explosive Fuel can cause
fi res and severe burns.
Do not fi ll fuel tank while
engine is hot or running.
Gasoline is extremely fl ammable
and its vapors can explode if
ignited. Store gasoline only in
approved containers, in well
ventilated, unoccupied buildings,
away from sparks or fl ames.
Spilled fuel could ignite if it comes
in contact with hot parts or sparks
from ignition. Never use gasoline
as a cleaning agent.
WARNING
Rotating Parts can cause
severe injury.
Stay away while engine
is in operation.
Keep hands, feet, hair, and
clothing away from all moving
parts to prevent injury. Never
operate engine with covers,
shrouds, or guards removed.
WARNING
Carbon Monoxide can
cause severe nausea,
fainting or death.
Avoid inhaling exhaust
fumes. Never run engine
indoors or in enclosed
spaces.
Engine exhaust gases contain
poisonous carbon monoxide.
Carbon monoxide is odorless,
colorless, and can cause death if
inhaled.
WARNING
Accidental Starts can
cause severe injury or
death.
Disconnect and ground
spark plug lead(s) before
servicing.
Before working on engine or
equipment, disable engine as
follows: 1) Disconnect spark plug
lead(s). 2) Disconnect negative (–)
battery cable from battery.
WARNING
Hot Parts can cause
severe burns.
Do not touch engine
while operating or just
after stopping.
Never operate engine with heat
shields or guards removed.
WARNING
Cleaning Solvents can
cause severe injury or
death.
Use only in well
ventilated areas away
from ignition sources.
Carburetor cleaners and solvents
are extremely fl ammable. Follow
cleaner manufacturer’s warnings
and instructions on its proper and
safe use. Never use gasoline as a
cleaning agent.
CAUTION
Electrical Shock can
cause injury.
Do not touch wires while
engine is running.
CAUTION
Damaging Crankshaft
and Flywheel can cause
personal injury.
Using improper procedures can
lead to broken fragments. Broken
fragments could be thrown from
engine. Always observe and use
precautions and procedures when
installing fl ywheel.
WARNING
Uncoiling Spring can
cause severe injury.
Wear safety goggles or
face protection when
servicing retractable
starter.
Retractable starters contain a
powerful, recoil spring that is
under tension. Always wear safety
goggles when servicing retractable
starters and carefully follow
instructions in Retractable Starter
for relieving spring tension.
3
Maintenance
14 690 12 Rev. -- KohlerEngines.com
MAINTENANCE INSTRUCTIONS
WARNING
Before working on engine or equipment, disable engine as
follows: 1) Disconnect spark plug lead(s). 2) Disconnect
negative (–) battery cable from battery.
Accidental Starts can cause severe injury or
death.
Disconnect and ground spark plug lead(s)
before servicing.
Normal maintenance, replacement or repair of emission control devices and systems may be performed by any repair
establishment or individual; however, warranty repairs must be performed by a Kohler authorized dealer.
MAINTENANCE SCHEDULE
Before Every Use
● Check oil level. Add oil if low. Do not overfi ll. Lubrication System
● Check air cleaner for dirty, loose or damaged parts. Air Cleaner/Intake
● Check precleaner for dirty or torn material. Air Cleaner/Intake
After fi rst 8 Hours
● Change oil. Lubrication System
Every 50 Hours or Annually¹ (whichever comes fi rst)
● Service/replace precleaner. Air Cleaner/Intake
Every 100 Hours or Annually¹ (whichever comes fi rst)
● Change oil and oil fi lter. Lubrication System
● Clean cooling areas. Air Cleaner/Intake
● Replace fuel fi lter (if equipped).
● Clean spark arrestor (if equipped).
Every 300 Hours¹
● Replace air cleaner element and precleaner. Air Cleaner/Intake
Every 300 Hours²
● Check and replace guide plate, if needed. Disassembly/Reassembly
● Check and adjust valve clearance when engine is cold. Reassembly
Every 500 Hours or Annually¹ (whichever comes fi rst)
● Replace spark plug and set gap. Electrical System
1 Perform these procedures more frequently under severe, dusty, dirty conditions.
2 Have a Kohler authorized dealer perform this service.
REPAIRS/SERVICE PARTS
Kohler genuine service parts can be purchased from Kohler authorized dealers. To fi nd a local Kohler authorized
dealer visit KohlerEngines.com or call 1-800-544-2444 (U.S. and Canada).
4
Maintenance
KohlerEngines.com 14 690 12 Rev. --
OIL RECOMMENDATIONS
We recommend use of Kohler oils for best performance.
Other high-quality detergent oils (including synthetic)
of API (American Petroleum Institute) service class SJ
or higher are acceptable. Select viscosity based on
air temperature at time of operation as shown in table
below.
FUEL RECOMMENDATIONS
WARNING
Explosive Fuel can cause fi res and severe
burns.
Do not fi ll fuel tank while engine is hot or
running.
Gasoline is extremely fl ammable and its vapors can
explode if ignited. Store gasoline only in approved
containers, in well ventilated, unoccupied buildings,
away from sparks or fl ames. Spilled fuel could ignite
if it comes in contact with hot parts or sparks from
ignition. Never use gasoline as a cleaning agent.
NOTE: E15, E20 and E85 are NOT approved and
should NOT be used; eff ects of old, stale or
contaminated fuel are not warrantable.
Fuel must meet these requirements:
● Clean, fresh, unleaded gasoline.
● Octane rating of 87 (R+M)/2 or higher.
● Research Octane Number (RON) 90 octane minimum.
● Gasoline up to 10% ethyl alcohol, 90% unleaded is
acceptable.
● Methyl Tertiary Butyl Ether (MTBE) and unleaded
gasoline blend (max 15% MTBE by volume) are
approved.
● Do not add oil to gasoline.
● Do not overfi ll fuel tank.
● Do not use gasoline older than 30 days.
STORAGE
If engine will be out of service for 2 months or more
follow procedure below.
1. Add Kohler PRO Series fuel treatment or equivalent
to fuel tank. Run engine 2-3 minutes to get stabilized
fuel into fuel system (failures due to untreated fuel
are not warrantable).
2. Change oil while engine is still warm from operation.
Remove spark plug(s) and pour about 1 oz. of
engine oil into cylinder(s). Replace spark plug(s) and
crank engine slowly to distribute oil.
3. Store engine in a clean, dry place.
5
Specifi cations
14 690 12 Rev. -- KohlerEngines.com
CV173 Engine Dimensions-Flywheel Side
A B
C
E
F
G
H
I
J
D
K
A156.59 mm (6.165 in.) B160.21 mm (6.308 in.) CFuel Fill D234.35 mm (9.226 in.)
EAir Filter and Cover F193.66 mm (7.625 in.) G159.40 mm (6.276 in.) H243.17 mm (9.574 in.)
IOil Fill and Dipstick J143.35 mm (5.644 in.) KRecoil Rear Pull
6
Specifi cations
KohlerEngines.com 14 690 12 Rev. --
CV173 Engine Dimensions-Valve Cover Side
B
F
A
C
D
E
G
A
370.01 mm
(14.567 in.)
Air Cleaner Cover
Removal
B6.00 mm (0.236 in.) CEngine Mounting
Surface DSpark Plug
EFront Exit Muffl er F265.11 mm (10.437 in.) GTop of Recoil
7
Specifi cations
14 690 12 Rev. -- KohlerEngines.com
CV173 Engine Dimensions-Fuel Tank Side
B
A
C
D
A296.59 mm (11.677 in.)
Fuel Cap Removal B277.28 mm (10.917 in.) CFuel Cap DFuel Tank
8
Specifi cations
KohlerEngines.com 14 690 12 Rev. --
CV173 Engine Dimensions-Engine Mounting Surface (PTO Side)
B
F
A
C
D
E
G
H
I
J
K
L
A49° B53° CØ 203.20 mm (8.00 in.) DRotation Direction
E40.00 mm (1.575 in.) F45° G39.00 mm (1.535 in.) HOptional Oil Drain Plug
I23° J
2 X Ø 8.75 mm (0.344
in.) 27.5 mm (1.08
in.) Deep Marked
as
K
3 X Ø 8.75 mm (0.344
in.) Thru Marked
as ▲
L30°
9
Specifi cations
14 690 12 Rev. -- KohlerEngines.com
CV200, CV224 Engine Dimensions-Flywheel Side
B
F
A
C
D
E
G
I
J
K
H
A156.63 mm (6.167 in.) B160.24 mm (6.309 in.) CFuel Fill D234.45 mm (9.230 in.)
EAir Filter and Cover F193.30 mm (7.610 in.) G159.40 mm (6.276 in.) H243.27 mm (9.578 in.)
IOil Fill and Dipstick J155.35 mm (6.116 in.) KRecoil Rear Pull
10
Specifi cations
KohlerEngines.com 14 690 12 Rev. --
CV200, CV224 Engine Dimensions-Valve Cover Side
B
F
A
C
D
E
G
A
370.01 mm (14.567 in.)
Air Cleaner Cover
Removal
BEngine Mounting
Surface CSpark Plug D6.00 mm (0.236 in.)
E265.11 mm (10.437 in.) FFront Exit Muffl er GTop of Recoil
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