Kohler STERLING Whirlpool 7626 Series Manual de usuario

Installation Guide

Whirlpool Bath

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7626 Series 7627 Series 7628 Series

7630 Series 7631 Series

1105582-2-F

INSTALLATION INSTRUCTIONS

WARNING: When using electrical products, basic precautions should always be followed,

including the following:

DANGER: Risk of electric shock. Connect only to a circuit protected by a Ground-Fault

Circuit-Interrupter (GFCI)*.

Building materials and wiring should be routed away from the pump body and other heat-producing

components of the unit.

Install to permit access for servicing.

A pressure wire connector marked ″Earth/Ground″is provided within the wiring compartment. To reduce

the risk of electric shock, connect this connector to the grounding terminal of your electric service or supply

panel with copper wire equivalent in size to the circuit conductor supplying this equipment.

Pressure wire connectors are provided on the exterior of the junction box, pump or control within this unit to

permit connection of a bonding conductor between this unit and all other exposed metal in the vicinity, as

needed to comply with local requirements.

Grounding is required. The unit should be installed by a qualiﬁed service representative, and grounded.

WARNING: Risk of injury or property damage. Please read all instructions thoroughly before

beginning installation, including the following requirements.

WARNING: Risk of electric shock. A qualiﬁed electrician should make all electrical connections.

WARNING: Risk of electric shock. Disconnect power before servicing.

NOTICE: Follow all local plumbing and electrical codes. In Canada, install this unit in accordance with

the Canadian Electrical Code, Part 1.

*Outside North America, this device may be known as a Residual Current Device (RCD).

Product Information

Electrical Requirements

NOTE: If the supply cord is damaged, it must be replaced by the manufacturer, its service agent, or

similarly qualiﬁed persons in order to avoid a hazard.

The installation must include a Class A Ground-Fault Circuit-Interrupter (GFCI). The GFCI protects

against line-to-ground shock hazard. Use a 120 V, 15 A, 60 Hz dedicated service for the whirlpool.

Product Notices

WARNING: Unauthorized modiﬁcation of the pump or blower may cause unsafe operation and

poor performance of the product. Do not relocate the pump or blower, or make other modiﬁcations

to the system, as this could adversely affect the performance and safe operation of the product.

Sterling shall not be liable under its warranty or otherwise for personal injury or damage caused by

any such unauthorized modiﬁcation.

Factory-Assembled Features

Factory installed components include: pump with power supply cord, air switch transmitter, and

whirlpool jets with suction ﬁtting.

Connections and Service Access

Before installation, verify proper access to the ﬁnal connections.

1105582-2-F 2 Sterling

Tools and Materials

Before You Begin

CAUTION: Risk of personal injury. Do not select a large rim-mount faucet or large deck-mount

faucet for this product. These faucets may be inadvertently used as a means of support and are not

appropriate or safe for this installation. Select a wall-mount faucet or alternative deck-mount faucet.

CAUTION: Risk of product damage. Lift the whirlpool by the rim at multiple points.

CAUTION: Risk of product damage. To avoid rust marks on your product, ensure the rooﬁng nails or

non-tapered ﬂathead screws are galvanized or plated. If using galvanized or plated non-tapered ﬂathead

screws, do not overtighten the screws. Excessive tightening can damage the wall ﬂange. Consult local

building codes to determine if the screws or nails must be galvanized or plated.

NOTICE: Risk of product damage. Do not install the whirlpool over open ﬂoor joists. The basin area

requires no additional support when the subﬂoor is level and square with the stud framing. Install the

whirlpool on an adequately supported, level subﬂoor. Use shims for additional support if the subﬂoor is

uneven.

Observe all applicable plumbing, electrical, and building codes.

This whirlpool is designed for drop-in installations. Alcove installations require ledger strips.

An optional apron is available for the 60″(1524 mm) long (7626, 7627, and 7628 Series) models.

Upon receipt, check for shortages or damage. Report any shortages or damage immediately.

Do not remove the old ﬁxture before you unpack and inspect the new unit.

Store the whirlpool in a safe place until you begin installation to avoid damage.

If remodeling, measure the existing framework before removing the old whirlpool to make sure that

the new whirlpool will ﬁt. Make sure that the drain is in the correct location.

Conﬁrm adequate mounting and connection space for the water supply and drain installation.

If your whirlpool is shipped with a liner, keep the liner in place until construction is complete. If a

liner is not available, position a clean drop cloth or similar material in the bottom of the whirlpool.

If you encounter any installation or performance problems, please do not hesitate to contact Sterling

at 1-888-STERLING in the USA or 001-877-680-1310 in Mexico.

Plus:

Tin Snips

Clear 100%

Silicone Sealant

• Conventional woodworking

tools and materials

• Drop cloth

• Mortar cement (recommended)

• 1x4s, and 2x4s or 2x6s

• Hole saw

• Galvanized or plated non-tapered

flathead screws

• Furring Strips

Sterling 3 1105582-2-F

Roughing-In

ABCDE FG

7626 32″

(813 mm) 32-1/4″

(819 mm) 16″

(406 mm) 10″

(254 mm) 22″

(559 mm) 31-1/4″

(794 mm) 30-1/4″

(768 mm)

18-3/4"

(476 mm)

Ø 2" (51 mm) Drain

11-3/4"

(298 mm)

43-3/8" (1102 mm)

28-3/4" (730 mm)

57-3/8" (1457 mm)

14-3/4" (375 mm)

Drain Cutout

72-1/8" (1832 mm) Min

72-1/4" (1835 mm) Max

(102 mm)

(203 mm)

D11-3/4"

(298 mm)

72" (1829 mm)

Without

Apron

3/16"

(5 mm)

20-5/16"

(516 mm)

Overflow Centerline

17"

(432 mm)

Ledger Strip

Recommended Support Clip or Roofing Nail Location (5 Total)

Without Apron

With Apron

3/16"

(5 mm)

20-5/16"

(516 mm)

18-3/4" (476 mm)

8-3/4"

(222 mm)

60" (1524 mm)

30" (762 mm)

44" (1118 mm)

16" (406 mm)

Overflow Centerline

Drain Cutout

60-1/8" (1527 mm) Min

60-1/4" (1530 mm) Max

4" (102 mm)

(203 mm)

8-3/4"

(222 mm)

17"

(432 mm)

7626, 7627, 7628

Ø 2" (51 mm)

Drain

7630, 7631

1105582-2-F 4 Sterling

Roughing-In

(cont.)

7627 36″

(914 mm) 36-1/4″

(921 mm) 18″

(457 mm) 12″

(305 mm) 24″

(610 mm) 35-1/4″

(895 mm) 34-1/4″

(870 mm)

7628 42″

(1067 mm) 42-1/4″

(1073 mm) 21″

(533 mm) 15″

(381 mm) 27″

(686 mm) 41-1/4″

(1048 mm) 40-1/4″

(1022 mm)

7630 36″

(914 mm) N/A 18″

(457 mm) 12″

(305 mm) 24″

(610 mm) 35-1/4″

(895 mm) 34-1/4″

(870 mm)

7631 42″

(1067 mm) N/A 21″

(533 mm) 15″

(381 mm) 27″

(686 mm) 41-1/4″

(1048 mm) 40-1/4″

(1022 mm)

IMPORTANT! All dimensions are nominal. The stud opening tolerance is +1/8″(3 mm)/-0. Carefully

measure your ﬁxture before determining enclosure size. Some shimming between the stud frame and the

ﬁxture may be required. If a ﬁrewall is required, the roughing-in dimensions will have to increase

according to the thickness of the ﬁrewall material. Stud opening dimensions must be measured toward the

exposed side of the wall material. Dimensions given in the roughing-in information are crucial for proper

installation. Construct the framing and plumbing accurately.

If installing this whirlpool with a shower door, refer to the shower door manufacturer’s instructions for any

special framing considerations.

1. New Framing Construction

NOTE: Refer to the ″Roughing-In″section for dimensions.

IMPORTANT! The whirlpool must be supported by a subﬂoor. Do not install directly to open ﬂoor joists.

Framing Provisions

A subﬂoor must be installed. The whirlpool must be positioned to allow clearance for drainage

through the ﬂoor joists or slab and to allow convenient plumbing installation.

IMPORTANT! Accessories that require backing or support are not recommended for this installation.

If installing this unit with a shower door, refer to the shower door manufacturer’s instructions for

any special framing considerations. It may be appropriate to add studs for pivot shower door

support.

IMPORTANT! Construct the ﬂoor of plywood. If whirlpool is installed over material other than plywood,

friction may cause squeaking over time.

Sterling 5 1105582-2-F

2. Install the Rough Plumbing

CAUTION: Risk of personal injury. Do not select a large rim-mount faucet or large deck-mount

faucet for this product. These faucets may be inadvertently used as a means of support and are not

appropriate or safe for this installation. Select a wall-mount faucet or alternative deck-mount faucet.

NOTE: Provide access to all plumbing connections to simplify future maintenance. Include access at the

back of the plumbing wall whenever possible.

NOTE: Do not install the trim at this time.

Before installing a rim- or deck-mount faucet, measure and cut a piece of 3/4″exterior grade

plywood to act as a support under the bath rim. Cut a piece of plywood large enough to support

the faucet components and extend beyond the area where the faucet will be installed.

Install the water supply pipes at one of the speciﬁed faucet locations. Refer to the faucet

manufacturer’s instructions for proper installation.

Strap the supply lines to the stud framing.

Install the valves according to the faucet manufacturer’s instructions.

3. Prepare the Site

IMPORTANT! The whirlpool supports must rest directly on a level subﬂoor.

IMPORTANT! Squeaking may develop between the bath and the subﬂoor. If your bath was shipped with

a pad, place the pad between the bath and the subﬂoor. If your bath was not shipped with a pad, we

recommend installing it in a bed of mortar cement. See ″Install a Mortar Cement Bed″section. Do not use

rooﬁng felt or polyester materials.

IMPORTANT! The drain line must be installed in accordance with the drain manufacturer’s instructions.

Locate the drain line and trap using the dimensions given in the ″Roughing-In″section.

For above-the-ﬂoor drain installations, cut the hole in the ﬂoor for the drain line.

For through-the-ﬂoor drain installations, cut the hole in the ﬂoor for the drain assembly. The drain

connection should be made directly under the overﬂow drain. Leave room to connect the piping.

Verify the subﬂoor is level.

60" (1524 mm) x

32" (813 mm)

4" (102 mm)

3-1/8"

(79 mm)

3-1/8" (79 mm)

6-1/2"

(165 mm)

17-1/4"

(438 mm)

13"

(330 mm)

12"

(305 mm)

12"

(305 mm)

60" (1524 mm)

x 42" (1067 mm)

60" (1524 mm) x

36" (914 mm)

Install the faucet

to the rim and

plywood according

to the faucet

manufacturer's

instructions.

Faucet Location

Rim

72" (1829 mm) x

42" (1067 mm)

(76 mm)

16"

(406 mm)

27" (686 mm)

72" (1829 mm) x

36" (914 mm)

14-1/2"

(368 mm)

23" (584 mm) 3"

(76 mm)

4" (102 mm)

3-1/8"

(79 mm)

1105582-2-F 6 Sterling

Prepare the Site (cont.)

Install a Mortar Cement Bed (Optional)

NOTE: The whirlpool supports must rest directly on the subﬂoor.

Build a dam to keep the ﬂooring material clear of the drain area.

Spread a 2″(51 mm) layer of mortar cement on the subﬂoor, spreading it so that each area of the

whirlpool that will contact the subﬂoor has mortar cement. Do not spread the mortar cement

around the drain area. Allow room for the mortar cement to expand from the weight of the

whirlpool.

Immediately move the whirlpool into position.

Verify that the whirlpool is level and resting on all supports.

Clean the whirlpool to reduce the risk of damaging the surface.

Sterling 7 1105582-2-F

4. Prepare the Whirlpool - Alcove Installations

Series G

7626 30-1/4″(768 mm)

7627 34-1/4″(870 mm)

7628 40-1/4″(1022 mm)

7630 34-1/4″(870 mm)

7631 40-1/4″(1022 mm)

NOTE: Keep a liner or drop cloth in place in the bottom of the whirlpool until construction is complete.

Dry ﬁt the whirlpool.

Verify that the whirlpool is level and well supported by the subﬂoor.

If the whirlpool is not level, level using mortar cement following the ″Install a Mortar Cement Bed″

steps, or shim with metal, hardwood, or other durable material. Reposition and shim the whirlpool

until it is aligned with the framing and level.

Mark the height of the whirlpool ﬂange on each walled side.

Remove the whirlpool.

Measure and mark 1-9/16″(40 mm) down from the ﬁrst mark.

Cut two ledger strips from 1x4 material to the length speciﬁed in dimension ″G.″Cut a third ledger

strip to ﬁt the remaining width of the stud pocket.

Install the ledger strips.

Dry ﬁt the whirlpool and make sure the rim of the whirlpool does not support its weight. Lower

the ledger strips slightly if the weight of the whirlpool rests on the ledger strips.

Remove the whirlpool.

Install the drain and overﬂow assembly to the whirlpool according to the drain manufacturer’s

instructions.

Stud

Studs

Verify level.

Ledger Strip

Ledger Strips

1-9/16" (40 mm)

1105582-2-F 8 Sterling

5. Install the Optional Apron

Series 7626, 7627, and 7628 Only

Place a protective barrier on the ﬂoor so the whirlpool will not be scratched.

Turn the whirlpool over.

Determine the correct side for the apron installation.

Position the apron, and align the three bath tabs and clips with the underside of the whirlpool rim.

Press the bath clips onto the bath rim ﬁttings. If necessary, gently tap the apron into place using a

rubber mallet.

Install the apron braces to the apron brace tabs.

Install the access panels onto the apron frame.

Slot

Apron Brace Tab

Access Panels Apron

Apron

Apron Braces

Bath Tab

and Clip

Bath Rim Fitting

Sterling 9 1105582-2-F

6. Prepare the Site - Recessed and Island Installations

NOTICE: Do not support the whirlpool by the rim.

Recessed Installation

NOTE: A recessed installation requires a cutout in the ﬂoor with decking on all four sides. A framework

and subﬂoor must be added below the deck. The deck positions the whirlpool while the framework and

subﬂoor support the whirlpool.

Carefully lay out and cut the rough deck material. Use the cut-out template, if one is provided, or

refer to the applicable diagram in the ″Roughing-In″section.

Allow clearance to install the drain assembly and the water supply piping.

Construct an 18″(457 mm) x 15″(381 mm) access panel at the pump end of the ﬁxture.

NOTE: The subﬂoor must be no lower than 18-3/4″(476 mm) below the rough deck. The subﬂoor

installation should allow 1/16″(2 mm) clearance for sealant between the rough deck and the lower rim of

the empty whirlpool.

Construct 2x4 or 2x6 framework and a level subﬂoor.

Island Installation

NOTE: An island installation requires a built-up, four-sided surround typically made of brick or concrete.

The ﬂoor that the built-up surround rests on supports the whirlpool. The surround only positions the

whirlpool.

Carefully lay out the masonry work. Consider whether the ﬁnished tile will be ﬂush with the

whirlpool or installed under the rim.

Make sure that the subﬂoor is ﬂat and level.

Allow clearance to install the drain assembly and the water supply piping.

Construct an 18″(457 mm) x 15″(381 mm) access panel at the pump end of the ﬁxture.

NOTE: The subﬂoor must be no lower than 18-3/4″(476 mm) below the masonry island. The subﬂoor

installation should allow 1/16″(2 mm) clearance for sealant between the island and the lower rim of the

empty whirlpool.

Construct the island of brick or concrete.

Add tile or other ﬁnishing material, leaving a 1/16″(2 mm) clearance for sealant between the island

and the rim of the whirlpool.

Island Installation

Construct opening to be 1" (25 mm)

smaller than the bath in both directions. Construct according to the

roughing-in illustration.

Recessed Installation

18-3/4" (476 mm) Max 18-3/4" (476 mm) Max

1/16"

(2 mm) Gap

1/16"

(2 mm) Gap

1105582-2-F 10 Sterling

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