Klauke ES20RMCCFM-NWR Manual de usuario

Remote controlled Bluetooth cutter

Operation instructions

Page 2

Section

Sub

section

Description

Page

no.

Contents 2

1.0 Tool Overview 3

1.1 Variants 4

1.2 Functions & Dimensions 5

2.0 Kit Contents 6

Part Numbers/ PAD references 7

3.0 Intended Use –Rail Industry 8

4.0 Operating Procedure

4.1 Fitting the tool collar 9

4.2 Charging the battery 10

4.3 Pairing remote control pendant 11

4.3.1 Insert battery 11

4.3.2 Press the remote pendant advance, then

select on screen

4.3.3 Pairing time-out 12

4.3.4 Automatic jaw opening 12

4.4 Operating the cutting jaws –

Remote operation

4.5 Operating the cutting jaws –

Manual operation

4.6 Releasing the cutting jaws 15

5.0 Integrated tool display

5.1 Overview 16

5.2 Error Codes 17

6.0 Servicing & Repairs 18

7.0 CE Certification 19/ 20

Contents

1.0 Tool Overview

Battery Cutting Tool that can be operated remotely via a Bluetooth

connection using the BTC2 remote pendant.

✓When used in conjunction with slot together or telescopic operating

rods the tool can be used for cutting applications at height. This

offers benefits from carrying out this work from ground level.

✓The tool can be manoeuvred into a convenient position to enable

cutting of jumpers, conductor tail ends, contact wire, vegetation and

debris on or in the vicinity of power lines.

✓Each tool can be operated independently of the Bluetooth

connection by removing the yellow tool collar and selecting manual

mode via the integrated tool display. This allows the tool to be used

as a hand held battery operated cutter.

✓Each tool can only be connected to one pendant via a secure channel

ensuring that once pairing is complete no other devices can see or

operate the tool.

✓A double positive click of the pendant is required to advance the tool

ensuring that it is not operated inadvertently.

✓The tool has a balanced centre of gravity making it easy to use even

when operating remotely with insulated rods.

✓The cutting head rotates through 330oensuring that the user can

position the tool correctly for a straight clean cut.

✓The tool will automatically retract when a cutting cycle is completed.

✓Nominal operating range for Bluetooth connection maximum 15m.

✓The user can check various tool functions via the integrated

information display and select remote/ manual mode (see page 14)

✓An LED light gives workplace illumination.

✓Available in Bosch or Makita battery platforms.

Page 3

Three tool styles are available for cutting the following (on Bosch or

Makita platforms) :-

1. ES20RMCCFM-NWR (Makita)/ ES20RMCCFB-NWR (Bosch)

for ACSR conductor up to 20mm dia, stainless steel dropper wire

& copper contact wire

2. ES32RMCCFM-NWR (Makita) / ES32RMCCFB-NWR (Bosch)

for Copper & Aluminium conductor up to 32mm dia, and copper

dropper wire

3. ES50RMCCFM-NWR (Makita) / ES50RMCCFB-NWR (Bosch)

for tree branches and other vegetation up to 50mm dia

1. 3.

Page 4

1.1 Variants

Icon Key:

Operation button

Quick motor stop

Manual retraction

Electronic control

LED Service indicator

Download PDF

certificate

Rotating head

Automatic blade

retraction

Water resistant

circuit board

Integrated display

Bluetooth

2 Component grips

Torch function

Real time clock

Audible alarm

Operating temp.

Tool weight

Environmentally

friendly oil

Noise level

Vibration level

Note: Dimensions based on ES20RMC version

Page 5

1.2 Functions & dimensions

1 x Cutting tool

1 x Yellow tool collar 1 x BTC2 Remote

pendant

2 x 18V Li-Ion batteries

Makita/ Bosch

1 x mains battery charger (230V)

1 x protective carry case

Page 6

2.0 Kit Contents

1 x Top Rod Adapter

(required for attaching tool

collar to operating rods)

2.0 Kit Contents

2.1 Part Numbers / PAD references

Description

Manuf

P/N

PAD Ref

Remote cutting kit with ES20 head

(including all parts on page 6) on

Makita battery platform

ES20RMCCFM

-NWR

TBC

Remote cutting kit with ES32 head

(including all other parts on page 6)

on Makita battery platform

ES32RMCCFM

-NWR

TBC

Remote cutting kit with ES50 head

(including all other parts on page 6)

on Makita battery platform

ES50RMCCFM

-NWR

TBC

Remote cutting kit with ES20 head

(including all parts on page 6) on

Bosch battery platform

ES20RMCCFB

-NWR

TBC

Remote cutting kit with ES32 head

(including all other parts on page 6)

on Bosch battery platform

ES32RMCCFB

-NWR

TBC

Remote cutting kit with ES50 head

(including all other parts on page 6)

on Bosch battery platform.

ES50RMCCFB

-NWR

TBC

Top rod adapter

HOR

-P3625

TBC

Remote Bluetooth pendant

BTC2

TBC

Makita 18V Li

-Ion battery

RAL1

TBC

Bosch 18V Li

-Ion Battery

RALB1

TBC

Makita 230V mains charger

LGL1UK

TBC

Bosch 230V mains charger

LGLB1UK

TBC

Page 7

Note:

The remote cutter can be

used on various conductors

up to 20mm diameter (for

ES20 model)/ 32mm dia

(for ES32 model)

The ES20 has a flat

guillotine blade and can be

used on harder materials

including AWAC.

The ES32 has a sharp blade

and is only suitable for Cu

and Al materials.

The ES50 is designed for

tree clearing branches up

to 50mm dia.

Please refer to the chart on

this page for typical rail

industry applications per

tool.

Page 8

3.0 Intended Use –Rail Industry

Sample No. Image Description

ES20 ES32 ES50

1 19 x 2.1 Cu

2 19 x 7 x0.711 Cu

3 107, 120mm2 Contact Wire Cu

4 19 x 3.2 Cu

5 50mm2 Alflex (Orange Insul.)

6 50mm2 Alflex (Blue Insul.)

7 19 x 3.25 Al

8 19 x 4.22 Al PVC Covered

9 19 x 4.0 Al bare

10 19 x 3.2mm Al bare

11 Al/ Steel 7 strand (2 x St/ 5 x Al) AWAC

12 Steel Rope 19 x 1.6mm

13 Steel Bridal rope 0.7mm strands

14 Steel dropper wire 8mm

15 Steel dropper wire 4mm

16 tree branches up to 50mm diameter

Not Suitable

Tools

4.1 Fitting the tool collar

REMOVE BATTERY

Page 9

4.0 Operating Procedure

4.2 Charging the battery

A fully charged battery should be used where possible.

Charging times will vary depending on the Ah rating of the

battery. Typical charging times are shown in the table below

for 18v Li-Ion Bosch batteries between 0-45oC

Battery

Capacity

80%

100%

1.3 Ah

10 mins

25 mins

1.5 Ah

10 mins

25 mins

2.0 Ah

15 mins

30 mins

2.6 Ah

15 mins

30 mins

3.0 Ah

20 mins

35 mins

4.0 Ah

25 mins

35 mins

5.0 Ah

35 mins

45 mins

6.0 Ah

35 mins

50 mins

Page 10

Charging

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