KITO L5 Instrucciones y recetas

SUPPLEMENTARY MANUAL

Owner’s (Operator’s) Manual

and

afety

nstructions

Manually Lever Operated Chain Hoist Model L5

with Overload Limiter

OM-L5OLZZ-CEE-00

Introduction

This manually lever operated chain hoist model L5 with the overload limiter is equipped with a

friction clutch. This clutch is designedto protect the hoist against damage byslipping the lever in the

event of excessive overload lifting.

portant Information and Warnings

DANGER

This supplementary manual is intended for use in combination with the “Owner’s Operator’s)

Manual and Safety Instructions, Manually Lever Operated Chain Hoist Model L5”. Failure to read

and comply with all the contents of these manuals could lead to serious or even fatal injury, and/or

property damage.

・Do not disassemble or adjust the overload limiter.

・Do not operate the hoist under an overload.

・Do not continue to lift a load when the overload limiter operates. Lower the load.

・Do not operate the hoist in a manner generating an impact load.

・Do not use the overload limiter regularly.

Excessive use of the overload limiter may decline the slipping load.

・Do not use the hoist to detect an overload.

・Do not attach oil such as grease to the clutch plate.

・Do not lift an anchored object.

・Do not lower excessively.

Failure to comply with these instructions may result in death or serious injury.

CAUTION

・Do not store the hoist for a long period in the atmosphere including oil mist.

・In the case that an overload via the hook of the hoist attached to the hook of the crane is

lifted by the crane, the overload limiter will not operate since this is not lever operation.

Use the hoist properly according to the safety instructions.

Failure to comply with these instructions may result in the injury or the proper damage.

Note

・If the overload limiter is activated with the rated load or less, or needs to be replaced,

contact your dealer.

Structure

and Specification

■Structure

■Specifications

The manually lever operated chain hoist model L5 with the overload limiter is designed to protect

the hoist body and load chain against damage with the friction clutch in the event of excessive

overload in lifting operation. The clutch slips the select wheel compressed between the clutch

plates by the force of the cone disc spring.

・Applicable model: Manually lever operated chain hoist model L5 (0.8 t to 9 t)

・Visual identification : All the components are the same as the standard except that the free

chain knob is black.

・Dimensions : Equivalent to the standard model L5

・Operating condition and environment : Equivalent to the standard model L5

・When the overload limiter operates the maximum forceto all the hoists is approximately 2.4

times of the rated load except for LB008 - 3 times.

・Weight (for standard lift)

Product

code

LB008 LB010 LB016 LB025 LB032 LB063 LB090

Net

weight (kg) 6.0 6.2 8.4 11.6 15.2 26.2 40.2

DANGER

・Do not disassemble or adjust the female thread assembly (female thread, clutch plate, select wheel,

roller, roller spring, spring disc holder, spring disc and adjust nut).

・Do not operate the hoist in free chaining mode under a load. The overload limiter will not work

in free chaining mode (while the free chain knob is pulled upwards).

Failure to comply with these instructions may result in death or serious injury.

Coned Disc Spring

Brake Cover Assembly

LiftingLowering

Section A-A

Coned Disc Spring Holder

Adjust Nut

Select Wheel

Clutch Plate

Female Thread

Roller

Roller Spring

Spring Holder

Free Chain Spring

Free Chain Knob

Cam Guide

Brake Spring

Spacer

Usualposition

Freechain

knobposition

aily

and P

eriodic

Inspection

■DAILY Inspection

Follow the instructions in Owner’s (Operator’s) Manual and Safety Instructions for Manually Lever

Operated Chain HoistModel L5.

■PERIODIC Inspection

In addition to the items in Owner’s (Operator’s) Manual for Manually Lever Operated Chain Hoist

Model L5, check the following items as well.

Item Method Criteria Action

Deformation of

Brake Spring Check

visually Length ｌshould be free of compressive deformation.

Angle α should not be beyond the limit.

Capacity

（ｔ）

Length ｌ（mm）Angle:α（°）

Standard Standard Limit

0.8, 1 36 30 451.6

2.5

3.2, 6.3, 9 40 25 40

Replace the

Brake Spring.

Deformation of

Free Chain

Spring

Check

visually Length ｌshould not be the limit or below.

Angle α should not be beyond the limit.

Capacity

（ｔ）

Length ｌ（mm）Angle:α（°）

Standard Limit Standard Limit

0.8, 1 67 60 145 1601.6

2.5

3.2, 6.3, 9 75 68 110 125

Replace the Free

Chain Spring.

Spacer Check

visually No excessive deformation, damage or wear. Replace the

spacer.

―

Troubleshooting

In addition to the items in Owner’s (Operator’s) Manual for Manually Lever Operated Chain Hoist

Model L5, check the following items as well.

Symptom Cause Remedy

Hoist willnot lift

under the rated

load

Failure of the overload limiter and other

components caused by applying frequently

an excessive overload to the hoist.

Contact your dealer.

Do not operate frequently

the hoist under an

excessive overload.

Always use the hoist under

the rated load or less.

Hoist willlift a

load only halfway. Overload limiter is working. Reduce the load under the

rated load.

Lever operation is

not smooth Deformation or damage of the parts such as

pinion or spacer due to a drop of the hoist and

other external impact.

Check the parts and

replace deformed or

damaged parts.

Avoid external impact.

Part

List

The following list shows the dedicated parts for Manually Lever Operated Chain Hoist L5 with the

overload limiter. For the common parts with the standard L5 product, see Owner’s (Operator’s)

Manual and Safety Instructions for Manually Lever Operated Chain Hoist L5.

0.8t 1t 1.6t 2.5t 3.2t 6.3t 9t

1 Female Thread Assembly 1

2 Spacer 1

3 Select Pawl 1

4 Spring Shaft 1

5 Select Pawl Spring 1

6 Lever Assembly （Europe) 1

7 Grip 1 With binding screw

8 232 Binding Screws 1

9 Nameplate (Europe) 1 L5BG008-9800 L5BG010-9800 L5BG016-9800 L5BG025-9800 L5BG032-9800 L5BG063-9800 L5BG090-9800

10 Nameplate B (Europe) 1

6Lever Assembly

（Africa, with SABS mark) 1

7 Grip 1 With binding screw

8 232 Binding Screws 1

9Nameplate

（Africa, with SABS mark) 1L5BQ008-9800 L5BA010-9800 L5BQ016-9800 L5BA025-9800 L5BQ032-9800 L5BA063-9800 L5BA090-9800

10 Nameplate B

（Africa, with SABS mark) 1

6 Lever Assembly (Other) 1

7 Grip 1 With binding screw

8 232 Binding Screws 1

9 Nameplate (Other) 1 L5BA008-9800 L5BA010-9800 L5BA016-9800 L5BA025-9800 L5BA032-9800 L5BA063-9800 L5BA090-9800

10 Nameplate B (Other) 1

11 Hex Cap Screw 1

12 Brake Spring 1

13 Cam Guide 1

14 Free Chain Knob Assembly 1 With name plate U

15 810 Nameplate U 1

16 Free Chain Spring 1

17 Spring Holder 1

18 Slotted Nut 1 For pinion

19 Split Pin 1 For pinion

800

801

800

801

6211

231

L5BA032-6211

L5FG008-9801 L5FG016-9801 L5FG032-9801

L5BA032-9231

L5BA008-9232 L5BA032-9232

6211

231 L5BA008-9231 L5BA016-9231

L5BA008-6211 L5BA016-6211

187

183

208-OLL

205-OLL

5201-OLL

203-OLL

207-OLL

221

231

6211

800

801

223

222

218

310-OLL

5301-OLL

Remark

Fig.

No. Part No. Part name Capcity (t)

L5FA008-5301 L5FA032-5301

Nos.

per

Hoist

L5FA008-9310

L2BA008-9223

L2BA008-9221

L4BA008-9218

L2BA015-9223

L3BA015-9222

L4BA015-9218

L5FA032-9310

L5BA016-9231L5BA008-9231 L5BA032-9231

L5BA032-9232L5BA008-9232

L5FD032-9801L5FD016-9801L5FD008-9801

J1PW01-020014

C3BA020-9049

L5BA008-9810

L5FA032-9208

L5FA032-9205

L5FA008-9208

L5FA008-9205

L5FA008-5201

L5FA008-9203

L5FA008-9207

L4BA008-9221

L5FA032-5201

L5FA032-9203

L5FA032-9207

L4BA015-9221

L5BA008-9231

L5BA008-6211

L5FD008-9801 L5FD016-9801 L5FD032-9801

L5BA032-6211

L5BA016-6211L5BA008-6211 L5BA032-6211

L5BA032-9231

L5BA008-9232 L5BA032-9232

L5BA016-9231

L5BA016-6211

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