Stagemaker SR05 Manual de usuario
MODIFIED CHAIN HOIST
ELECTRIC CHAIN HOISTS
USER MANUAL
HSC-01 Chain Hoist
1750-03-00-01
StageMaker Model: SR05
This chain hoist control system is intended for professional use only.
Read this entire document before installing, operating, or using
this chain hoist control system.
ORIGINAL INSTRUCTIONS
Copyright [2018] © Motion Laboratories Inc.
All right reserved
Part Number: 1750-03-00-01UM
Release: 06-2018
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Modified Chain Hoist–User Manual
Page 1of 16
Original Instructions
Modified Chain Hoist
Rev ORG
Released [06-2018]
The reproduction, transmission or use of this document, or its contents is not permitted unless authorized in writing.
Offenders will be liable for damages.
All rights including rights created by patent grant or registration of a utility model or design are reserved.
Other functions not described in this document may be available. However, this fact shall not constitute an obligation to
supply such functions with a new product or when servicing.
We have checked that the contents of this document correspond to the device described.
There may be discrepancies nevertheless, and no guarantee can be given that they are completely identical.
The information contained in this document is reviewed regularly and any necessary changes will be included in the next
edition.
We welcome suggestions for improvement.
Motion Laboratories Inc. intends this document, whether printed or electronic, to be provided in its entirety.
FOREWORD
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Modified Chain Hoist –User Manual –Foreword
Page 2of 16
•USER DOCUMENTATION
WARNING
Before installing and commissioning the Modified Chain Hoist, you must
read all safety instructions and warnings carefully including all the warning
labels attached to the equipment. Make sure that the warning labels are
kept in a legible condition and replace missing or damaged labels.
REGIONAL CONTACTS
Motion Laboratories Inc.
520 Furnace Dock Road,
Cortlandt Manor,
NY 10567
USA
Tel: 1.800.227.6784
Tel: +1 (914) 788-8877
Fax: +1 (914) 788-8866
www.motionlabs.com
•CENTRAL TECHNICAL SUPPORT
Motion Laboratories Inc.
520 Furnace Dock Road,
Cortlandt Manor,
NY 10567
USA
Tel: 1.800.227.6784
Tel: +1 (914) 788-8877
Fax: +1 (914) 788-8866
www.motionlabs.com
•USE FOR INTENDED PURPOSE ONLY
The equipment may be used only for the application stated in the manual and only in conjunction with
devices and components recommended and authorized by Motion Laboratories Inc.
•IDENTIFICATION
This user manual pertains to the following Modified Chain Hoist models:
Any version of 1750-03-00-01
TABLE OF CONTENTS
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Modified Chain Hoist –User Manual –Table of Contents
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Table of Contents
FOREWORD................................................................................................................................................... 2
TABLE OF CONTENTS .................................................................................................................................... 3
WARNINGS ................................................................................................................................................... 4
SAFETY INSTRUCTIONS................................................................................................................................. 5
OVERVIEW .................................................................................................................................................... 6
TECHNICAL SPECIFICATIONS ...................................................................................................................... 11
INSTALLATION ............................................................................................................................................ 13
MAINTENANCE ........................................................................................................................................... 15
SPARE PARTS AND DISPOSAL..................................................................................................................... 16
WARNINGS
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Modified Chain Hoist –User Manual –Warnings
Page 4of 16
•SYMBOLS
DANGER
Indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION
Used with the safety alert symbol indicates a potentially hazardous
situation which, if not avoided, may result in minor or moderate injury.
Used without a safety alert symbol indicates a potentially hazardous
situation which, if not avoided may result in property damage.
•DON’Ts
Do NOT allow lifting operations unless carried out by a competent person.
Do NOT operate the hoists without a clear view of the load or reliable communication with an observer.
Do NOT operate the hoists unless the hazard zone has been cleared
Do NOT operate the system until a full risk assessment for your particular application has been
completed.
SAFETY INSTRUCTION
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Modified Chain Hoist –User Manual –Safety Instructions
Page 5of 16
•GENERAL SAFETY INFORMATION
The manual must be kept by a person in charge in a suitable place and ready for consultation, in
optimal conditions. Should it be lost or damaged, the manual can easily be retrieved on the
manufacturers website: www.motionlabs.com.
The manufacturer retains all material and intellectual rights on the manual, and restricts its
duplication, even partial, for any commercial use.
CAUTION
All marking data should not be removed by grinding, abrasion or peeling,
whether accidental or not. Any unit that does not carry the proper
identification references should be removed from service until those
references can be replaced.
WARNING
This equipment contains dangerous voltages and controls potentially
dangerous rotating mechanical parts. Non-compliance with or failure to
follow the instructions contained in this manual can result loss of life,
severe personal injury or serious damage to property.
•ELECTRICAL SAFETY INFORMATION
The Modified Safety Hoists operates at high voltages. There are no user serviceable parts inside the
enclosure.
DANGER
Risk of electric shock. Disconnect the power supply across all poles before
opening the equipment for access. Repairs on equipment must only be
carried out by trained NA service technicians familiar with the technical
specifications contained in this unit.
To ensure proper operation and dependability, any defective electrical component must be replaced
using parts contained in the relevant spare parts list.
•OPERATIONAL SAFETY INFORMATION
The modified safety chain hoist is provided with a full operator manual supplied by the manufacturer
of the chain hoist. This document should be read in its entirety.
OVERVIEW
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Modified Chain Hoist –User Manual –Overview
Page 6of 16
•PRODUCT DEFINITION
The modified chain hoist described in this manual are based on modifications performed to standard
fixed speed electric chain hoists as supplied by various manufacturers. All lifting capacities and
electrical characteristics are as supplied by the manufacturer.
Modifications for 1750-03-00-01 are limited to the addition of the following:
•An absolute encoder driven by the limit output shaft and attached via a single beam alignment
coupling.
•A hub interface board used to collect data from the absolute encoder and / or a load cell (optional)
•A six-pin XLR connection loom to allow the hoist to be connected to the Hoist Safety Controller
(HSC) Data Collection Hub (DCH).
•PRODUCT PERFORMANCE
The modified chain hoist 1750-03-00-01 identified in this manual is monitored by the HSC for the
following criteria:
•Verification that the hoist is connected to the controller
•The hoist is monitored to provide feedback that it is moving when intended.
•The hoist is monitored to provide feedback that it is moving in the correct direction when intended.
•If the option is chosen, the hoist is monitored for imposed weight.
OVERVIEW
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Modified Chain Hoist –User Manual –Overview
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•1750-03-00-01, Hoist
MLI Part Number
MAN Part
Number
Description
1
N/A
N/A
Stage Maker SR 05 Series Hoist
2
N/A
N/A
Brake End, Internal Assembly
3
1402-06-37-05-003
N/A
Cable Tail, Data, 22/6, 6Pin XLR Male, Bare End, 3FT
4
A-76-001-0008
N/A
Cable, Motor Tail, P14-01, 45IN, Unterminated
OVERVIEW
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Modified Chain Hoist –User Manual –Overview
Page 8of 16
•1750-03-00-01, Brake End, Internal Assembly
MLI Part Number
MAN Part Number
Description
1
N/A
N/A
Fixing plate
2
2602-05-00-22-003
N/A
Bracket, PCB, Hoist Interface Board, SR5, Steel,
Black
3
C-02-001-0097
N/A
PCB Assembly, Hoist Data Interface, HSC
4
1000-15-01-03-002
N/A
Plug, Straight, Two Piece Terminal Block, 4 Pole,
Dual Row, Green, 24AWG-16AWG, 8A 150V
5
2022-01-01-01-001
RM-50HA0E-
5C13S12M-CT1M/N68
Encoder, Absolute, 36mm/Hollow Shaft 6.35,
25bit/SSI
6
2602-20-00-01-001
N/A
Shaft, Adapter, Encoder to Stage Maker SR05
OVERVIEW
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Modified Chain Hoist –User Manual –Overview
Page 9of 16
•1402-06-37-05-001, Encoder Tail
MLI Part Number
MAN Part
Number
Description
1
1500-50-00-01-001
N/A
Std Label, Printable, Vinyl, White, Self Laminating, 1"
X .75" - 2.5" Cable Marker, 100pc Roll, PTL-21-427
2
1000-60-04-00-006
N/A
XLR, 6Pin, P, Nickel, Solder Cup
3
3500-04-05-03-001
N/A
Cable, Custom, 22/6, 3Twisted Pair w/Foil Wrap,
Braid and Drain Wire, PVC Jacket, Pairs are
Yellow/Green, Brown/White and Pink/Grey, Encoder,
1500FT/REEL
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