KIMBALL MIDWEST K300 Series Manual de usuario

K300

Hydraulic Hose Crimper

The K300 series hose crimper with Micrometer Style Adjustment and 62 tons of crimping force has the capability to crimp hoses

up 1-¼" 1-2 wire, 1-¼" 4 wire, and 1" 6 wire.

UNIQUE USER FRIENDLY MICROMETER STYLE ADJUSTMENT

• Easy to use and read.

• Ideal for repetitive crimps.

• Fully adjustable micrometer for a precise crimp.

• Simple to calibrate and minimum maintenance.

• Micrometer style adjustment permits crimping a wide variety of hose and ttings.

K300 SERIES HYDRAULIC HOSE CRIMPER

OPERATORS MANUAL

K300

Hydraulic Hose Crimper

SAFETY PRECAUTIONS

• READ INSTRUCTIONS AND IDENTIFY ALL COMPONENT PARTS BEFORE USING THE CRIMPER.

• K300 SERIES CRIMPER CAN PRODUCE 62 TONS OF CRIMPING FORCE.

• KEEP BOTH HANDS AWAY FROM PINCH POINTS.

• CONSULT HOSE AND FITTING MANUFACTURER FOR CORRECT MACHINE SETTINGS

AND CRIMP MEASUREMENTS.

• ALWAYS WEAR EYE PROTECTION.

SAFETY PRECAUTIONS

! !

K300

Hydraulic Hose Crimper

SAFETY PRECAUTIONS-------------------------------------------------------------------------------------------------------------2

COMPONENT PARTS & TECHNICAL DATA-----------------------------------------------------------------------------------------------------------4

FEATURES--------------------------------------------------------------------------------------------------------------------------5

INITIAL SETUP------------------------------------------------------------------------------------------------------------------------6

LUBRICATION PROCEDURE--------------------------------------------------------------------------------------------7

CRIMPING WITH THE STANDARD PRESSURE PLATE--------------------------------------------------------------------------8

CRIMPING WITH THE NOTCHED PRESSURE PLATE-------------------------------------------------------------------------12

CALIBRATION CHECK PROCEDURE---------------------------------------------------------------------------------16

INCLUDED ACCESSORIES----------------------------------------------------------------------------------------19

AVAILABLE ACCESSORIES---------------------------------------------------------------------------------------20

TROUBLESHOOTING---------------------------------------------------------------------------------------------------------21

COMPONENT PARTS BREAKDOWN--------------------------------------------------------------------------------------------22

WARRANTY STATEMENT----------------------------------------------------------------------------------------------------------27

TABLE OF CONTENTS

K300

Hydraulic Hose Crimper

Small Footprint for minimum

space requirements.

Powerful 62 Ton Hydraulic Cylinder 1HP/110V/Single Phase

pump for fast crimps

Removable Pusher

Calibration Adjustment Screw

22-½"

13"

Optional Flexible 24"

Work Lamp

Electronic Shut O󰀨

Standard

Pressure Plate

K100 Rubber

Caged Die Series

Die Orientation Decal

Micrometer Style Adjustment

Main Power Switch

Adjustable

Retraction Stop

Electrical Enclosure

1 Gallon

Reservoir

Pneumatic

Switch

22-½"

Technical Data

Crimping Force: 62 Ton

Crimping Capacity: 1-¼" - 1 - 2 Wire

1-¼" - 4 Wire

1" - 6 Wire

Dimensions: L: 22-½" x W: 13" x H: 22-½"

Weight: 154 lbs

Power: 1HP/110V/1Phase (Standard)

2HP/220V/1Phase (Optional)

Micrometer Style Adjustment

Die series: K100 Rubber Caged

Reservoir capacity: 1 US Gallon

Oil type: ISO 46 Hydraulic Oil

COMPONENT PARTS & TECHNICAL DATA

K100 Pusher

Standard

Pressure Plate

Notched

Pressure Plate

K100 Rubber Caged

Die Series

Note: Dies are supplied separately - not included with the crimper.

K300

Hydraulic Hose Crimper

FEATURES

Automatic stop

switch shuts the

pump o󰀨 when

the crimp cycle

is complete.

Built-in adjustable retraction

stop limits ram retraction for

quick repetitive crimps.

An easily removable Coupling

Stop makes repetitive crimps

faster by not having to visually

align the tting before each

crimp.

Easy calibration adjustment to

increase or decrease the crimp

OD.

Micrometer with “Micro-Crimp

Adjuster” is fully adjustable to

make precise and repeatable

crimps.

Open design, two piece rubber

caged die sets for heavy duty

environments, and removable

pusher, allow the operator to

accurately position the tting

prior to crimping.

K300

Hydraulic Hose Crimper

FOLLOW THESE STEPS BEFORE YOU USE THE CRIMPER

FOR THE FIRST TIME.

• Mount the crimper on a sturdy workbench in a well-lit area.

Workbench should be able to support the crimper and component

weight.

• The crimper should be mounted close enough to the edge of the

work surface so that the hose being crimped will not contact the

bench or work surface. There must be enough clearance for the

hose to align perpendicular with the cone base, or the dies will not

seat properly and the crimp will not be accurate.

• Always check the oil level in the K300 pump, it should be 1-1/2"

to 2" inches below the vent plug when the cylinder is in the retracted

position and it should be visible in the sight glass window of the

pump reservoir.

• If oil needs to be added use ISO 46 weight hydraulic oil.

• Oil can be drained from the rear oil port of the reservoir.

• Check to be certain that the shipping plug in the pump reservoir

has been replaced with the vent plug shipped with the K300 crimper.

• Check the electrical circuit to be certain that it matches the crimper

requirements shown on the voltage tag attached to the crimper cord.

• Plug the K300 crimper directly into a 110 volt, 15 amp wall outlet.

Note: The optional 220 volt / 2HP unit must be connected to a 220

volt 20 amp wall outlet.

Note: Do not use an extension cord.

INITIAL SETUP

K300

Hydraulic Hose Crimper

Photo # 1

Photo # 2

Photo # 3

Grease Point # 1

Apply a thin layer of CrimpX oil (supplied with the

crimper), or a molybdenum disulde high pressure

grease on the surface of the cone base.

(as shown in photo # 1).

Grease Point # 2

Before sliding the standard pressure plate (or the notched

pressure plate) over the correct dies, apply a thin layer of

CrimpX oil (supplied with the crimper), or a molybdenum

disulde high pressure grease, on the entire area that the

dies come in contact with (as shown in photo # 2).

If dies are sticking on the surface of the cone base:

Continue to lubricate / grease as explained above, in addition

to lubricating each die nger individually.

(as shown in photo # 3).

Note: The die ngers must be lubricated at both positions

that come in contact with the pressure plate and the

bottom ange.

Note: Lubrication is not required before each crimp.

Typical lubrication is after 100 crimp cycles.

LUBRICATION PROCEDURE

Notched Pressure Plate:

For use with 90 degree ttings only.

K300

Hydraulic Hose Crimper

Note: Follow the lubrication procedure prior to crimping.

CAUTION: Failure to lubricate the die set and pressure plate could

result in the die seizing in the cone base.

Step 1: Make certain that the Cone Base is clean and lubricated prior

to inserting the die set.

Step 2: Select the Correct Die Set for the combination of hose and

tting being crimped.

Note: Consult your hose and tting manufacturer for the correct die size

for the combination of hose and tting being crimped.

Note: The number etched on the OD of the die ring represents the fully

closed diameter of the die set in millimeters. In addition, rubber caged

die sets are color-coded for easier identication.

Step 3: Lubricate the contact surfaces, both the top and the outside

edges of the die ngers, with CrimpX oil (supplied with the crimper), or

a molybdenum disulde high pressure grease.

Failure to lubricate the contact surfaces with the correct lubricant

will cause the dies to seize in the cone base, causing damage

to the die set as well as possibly damaging the crimper.

CRIMPING WITH THE STANDARD PRESSURE PLATE

K300

Hydraulic Hose Crimper

Step 4: Place the Lubricated Die Set squarely in the cone base.

Note: Make sure the split of the die cages is facing the operator.

(as shown).

Step 6: Place the Lubricated Standard Pressure Plate over the die set.

Step 5: Align the tting in the die set according to the hose and tting

manufacturer’s recommendation.

Note: Compress the die set by hand to hold the hose and tting in place.

CRIMPING WITH THE STANDARD PRESSURE PLATE

K300

Hydraulic Hose Crimper

Note: Make sure the pusher is positioned correctly as shown.

Step 7: Slide the Pusher onto the pusher retaining ring on the hydraulic

cylinder.

Note: Make sure the slot in the pusher goes over the lip on the pusher

retaining ring.

CAUTION: Damage to the pusher and retaining ring can occur if they

are misaligned.

Rear View

SlotSlot

Front View

Lip Lip

Pusher

Retaining Ring

CRIMPING WITH THE STANDARD PRESSURE PLATE

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