KIMBALL MIDWEST K100 Portable Manual de usuario

K100 Portable

Hydraulic Hose Crimper

K100 PORTABLE SERIES HYDRAULIC HOSE CRIMPER

WITH LED INDICATOR LIGHT OPERATORS MANUAL

The K100 Portable series hose crimper with Micrometer Style Adjustment and 35 tons of crimping force has the capability to

crimp hoses up to 1" 2 wire and 3/4" 4 wire.

UNIQUE USER FRIENDLY MICROMETER STYLE ADJUSTMENT

• Easy to use and read, ideal for repetitive crimps.

• Fully adjustable micrometer for a precise crimp.

• Simple to calibrate and minimum maintenance.

• Micrometer style adjustment permits crimping a wide variety of hose and ﬁttings.

K100 Portable

Hydraulic Hose Crimper

SAFETY PRECAUTIONS

• READ INSTRUCTIONS AND IDENTIFYALL COMPONENT PARTS BEFORE USING THE CRIMPER.

• K100 PORTABLE SERIES CRIMPER CAN PRODUCE 35 TONS OF CRIMPING FORCE.

• KEEP BOTH HANDS AWAY FROM PINCH POINTS.

• CONSULT HOSE AND FITTING MANUFACTURER FOR CORRECT MACHINE SETTINGS

AND CRIMP MEASUREMENTS.

• ALWAYS WEAR EYE PROTECTION.

SAFETY PRECAUTIONS

! !

K100 Portable

Hydraulic Hose Crimper

SAFETY PRECAUTIONS-------------------------------------------------------------------------------------------------------------2

COMPONENT PARTS & TECHNICALDATA-----------------------------------------------------------------------------------------------------------4

FEATURES-----------------------------------------------------------------------------------------------------------------------5

K100 PUMP SERIES------------------------------------------------------------------------------------------------------------------------6

INITIAL SETUP-----------------------------------------------------------------------------------------------------------------------------------7

LUBRICATION PROCEDURE--------------------------------------------------------------------------------------------------8

CRIMPING WITH THE STANDARD K100 PRESSURE PLATE--------------------------------------------------------------------------------9

CRIMPING WITH THE NOTCHED K100 PRESSURE PLATE--------------------------------------------------------------------------13

CALIBRATION CHECK PROCEDURE-----------------------------------------------------------------------------------17

HOW TO REPLACE THE LED INDICATOR LIGHT BATTERIES------------------------------------------------------------------------20

INCLUDED ACCESSORIES---------------------------------------------------------------------------------------------21

AVAILABLE ACCESSORIES----------------------------------------------------------------------------------------22

TROUBLESHOOTING----------------------------------------------------------------------------------------------------------23

COMPONENT PARTS BREAKDOWN-----------------------------------------------------------------------------------------------24

WARRANTY STATEMENT------------------------------------------------------------------------------------------------------------27

TABLE OF CONTENTS

K100 Portable

Hydraulic Hose Crimper

K100 Pusher

Standard

Pressure Plate

Notched

Pressure Plate

K100 Rubber Caged

Die Series

Powerful 35 Ton

Hydraulic Cylinder

Mounted on a convenient

carrying frame

Removable Pusher

K100 Micrometer

Fully Adjustable

LED Indicator Light

Crimper position

can be adjusted

Pressure Plate

Adjustable

Calibration Screw

12-½"

24"

Die Orientation Decal

K100 Rubber Caged

Die Series

Technical Data

Crimping Force: 35 Ton

Crimping Capacity: 1" - 2 Wire

3/4" - 4 Wire

Dimensions: L: 12-½" x W: 12-½" x H: 24"

Weight: 38 lbs

Micrometer Style Adjustment: Metric

Die series: K100 Rubber Caged

Available Pumps: Hand Pump

Pneumatic Pump

K100 COMPONENT PARTS & TECHNICAL DATA

Small Footprint for minimum

space requirements.

Note: Dies are supplied separately - not included with the crimper.

K100 Portable

Hydraulic Hose Crimper

FEATURES

Easy calibration adjustment to

increase or decrease the crimp

OD.

LED indicator light will illuminate to

indicate that the crimp is complete.

Lightweight Portable Unit.

Truly “portable” crimper can be

carried to almost any location

where service is required.

Crimper orientation can be

adjusted for optimum crimping

position, or set to vertical posi-

tion for better balance when the

crimper is being carried.

Micrometer with “Micro-Crimp

Adjuster” is fully adjustable to

make precise and repeatable

crimps.

Two piece rubber caged dies

designed for heavy duty

environments. The design

facilitates lubrication on the

critical surfaces, an important

part of the crimping process.

K100 Portable

Hydraulic Hose Crimper

The K100 Portable Series hydraulic hose crimper can be paired with either a Hand Pump or Pneumatic

Pump to make the ideal combination for any portable crimping application.

PERFORMANCE SPECIFICATIONS

Pump Model K1HP

Reservoir Capacity 14 Fluid ounces (410cc)

Weight 8 Lb (3.6 Kg)

Max Hydraulic Pressure 10,000 psi (680 bar)

Low Pressure Flow .2 ounce per stroke

High Pressure Flow .04 ounce per stroke

Maximum Handle Effort 100 Lb (45 Kg)

PERFORMANCE SPECIFICATIONS

Pump Model K1AH

Reservoir Capacity 55 Fluid ounces (1,639 cc)

Weight 20 Lb (9 Kg)

Flow @ 0 psi 40 ﬂ. oz. / min

Flow @ 5,000 psi 13 ﬂ. oz. / min

Flow @ 10,000 psi 3.3 ﬂ. oz. / min

Required air pressure

@ 10,000 psi 85 psi

dynamic

Air Inlet Port Size 1/4" NPT Industrial

Interchange Nipple Provided

K100 Portable

Hydraulic Hose Crimper

INITIAL SETUP

FOLLOW THESE STEPS BEFORE YOU USE THE CRIMPER

FOR THE FIRST TIME.

3/8 Quick Disconnect

Female Installed

10,000 psi Hose Assembly

W/ 3/8 Quick Connect Male Tip

The K100 Portable Series hydraulic hose crimper can be paired

with either a Hand Pump or Pneumatic Pump to make the ideal

combination for any portable crimping application.

Lightweight portable unit, mounted on a convenient carrying frame,

can be carried to almost any location where service is required.

• If the K100 series crimper is going to be used in the shop it is recom-

mended to mount the crimper on a sturdy workbench in a well-lit area.

The workbench should be able to support the crimper, pump, and all

component weight.

• The crimper should be mounted close enough to the edge of the work

surface that the hose being crimped will not contact the bench or work

surface. There must be enough clearance for the hose to align perpen-

dicular with the cone base, or the dies will not seat properly and the

crimp will not be accurate.

• TheHandPumporPneumaticPumpofferruggedheavydutyhydraulic

power that meet the demanding requirements of industrial users. Both

manual and the pneumatic pump have aluminum reservoirs to withstand

the temperature and service conditions of heavy duty use.

• A 10,000 psi hose, and quick disconnect ﬁtting, have been included

with the crimper to connect any of the optional power units to the K100

cylinder port.

K100 Portable

Hydraulic Hose Crimper

Photo # 3

Photo # 1

Photo # 2

Notched Pressure Plate:

For use with 90 degree ﬁttings only.

LUBRICATION PROCEDURE

Grease Point # 1

Apply a thin layer of CrimpX oil (supplied with the

crimper), or a molybdenum disulﬁde high pressure

grease on the surface of the cone base.

(as shown in photo # 1).

Grease Point # 2

Beforeslidingthestandardpressure plate (or thenotched

pressure plate) over the correct dies, apply a thin layer of

CrimpX oil (supplied with the crimper), or a molybdenum

disulﬁde high pressure grease, on the entire area that the

dies come in contact with (as shown in photo # 2).

If dies are sticking on the surface of the cone base:

Continuetolubricate/greaseasexplainedabove,inaddition

to lubricating each die ﬁnger individually.

(as shown in photo # 3).

Note: The die ﬁngers must be lubricated at both positions

that come in contact with the pressure plate and the

bottom ﬂange.

Note: Lubrication is not required before each crimp.

Typical lubrication is after 100 crimp cycles.

K100 Portable

Hydraulic Hose Crimper

Note: Follow the lubrication procedure prior to crimping.

CAUTION: Failure to lubricate the die set and pressure plate could

result in the die seizing in the cone base.

Step 1: Make certain that the Cone Base is clean and lubricated prior

to inserting the die set.

Step 2: Select the Correct Die Set for the combination of hose and

ﬁtting being crimped.

Note: Consult your hose and ﬁtting manufacturer for the correct die size

for the combination of hose and ﬁtting being crimped.

Note: The number etched on the OD of the die ring represents the fully

closed diameter of the die set in millimeters. In addition, rubber caged

die sets are color-coded for easier identiﬁcation.

Step 3: Lubricate the contact surfaces, both the top and the outside

edges of the die ﬁngers, with CrimpX oil (supplied with the crimper), or

a molybdenum disulﬁde high pressure grease.

Failuretolubricatethecontactsurfaceswith the correct lubricant

will cause the dies to seize in the cone base, causing damage

to the die set as well as possibly damaging the crimper.

CRIMPING WITH THE STANDARD K100 PRESSURE PLATE

K100 Portable

Hydraulic Hose Crimper

Step 4: Place the Lubricated Die Set squarely in the cone base.

Note: Make sure the split of the die cage is facing the operator.

(as shown).

Step 6: Place the Lubricated Standard Pressure Plate over the die set.

Step 5: Align the ﬁtting in the die set according to the hose and ﬁtting

manufacturer’s recommendation.

Note: Compress the die set by hand to hold the hose and ﬁtting in place.

CRIMPING WITH THE STANDARD K100 PRESSURE PLATE

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