Kemppi MASTERTIG AC/DC 2000 Manual de usuario

Service manual

Ver. 1.0

Contents

Technical data…………………………………………… 4, 5

Switches and connectors…....……………………………6-8

Function panels…......…………………………………… 8, 9

Jumper functions…...................................…...…………..10, 11

Error codes………………………………………………. 12

Operation principle………………………………………12-14

Block diagram…………………………………………….14

Filter cards……………………………………..…………15, 16

Filter card layout………………………...........………… 16, 17

Main circuit cards………………………………………..18, 19

Main circuit cards layout………………………………...19, 20

Voltage selector switch (2500)………………………… 21

Secondary circuit components…………………………..21, 22

Diode card layout……………………………………...…23

Cooling unit…………………………………………….... 23

Filter card Z004 layout………………………………......24

Cooling unit control card A005………………….........…24

Control card A005 layout………………………………..25

Control card A001 functions………………………….....25

Control card A001 connectors………………………….. 26

Control card A002 functions and connectors…..………27, 28

Control card A002 layout………………………………. 29

Control card A003 functions and connectors…………..30

Control card A003 layout………………………………. 31

Control card A004 functions and connectors…………..32

Control card A004 layout…………………………….….32

Structure ……………………………………………..….. 33-35

Troubleshooting………………………………………..... 36, 37

Net voltage functional limits…..............................………38

Signals between control cards A001 and A002…………38-46

Measurings from control card A002 connector X8….…46, 47

Measurings from control card A002 connector X9….....48, 49

Measurings from control card A002 connector X10…...50-52

Measurings from control card A002 connector X11…...52, 53

Measurings from control card A002 connector X20…...53

Measurings from control card A003 connector X3…….54, 55

Measurings from control card A003 connector X8….....56, 57

Contents

Mastertig 2000 AC/DC inverter controls……….............57-65

Sec. voltage U2using low-pass filter (2000)…..................65-69

Mastertig 2500 AC/DC inverter controls……….............70-73

Sec. voltage U2using low-pass filter (2500)…................. 73-76

Mastertig 3500 AC/DC inverter controls……............….77-79

Sec. voltage U2using low-pass filter (3500)…................. 80-83

Technical data

Mastertig AC/DC 2000

Supply voltage 1 - 50 / 60 Hz 230 V +-10 %

Connection power TIG max. 200 A / 6,8 kVA

100 % 150 A / 4,5 kVA

MMA max. 160 A / 7,3 kVA

100 % 100 A / 4,2 kVA

Welding current range TIG DC 3 A / 10 V … 200 A / 18 V

AC 10 A / 10 V … 200 A / 18 V

MMA DC 10 A / 10 V … 160 A / 26,4 V

AC 11 A / 10 V … 160 A / 26,4 V

Connection cable 3 x 2,5 mm2 S- 3

Fuse 16 A Slow

Loadability** TIG AC 30 % ED ( T = 40 C) 200 A / 18 V

100 % ED ( T = 40 C) 150 A / 16 V

MMA 20 % ED ( T = 40 C) 160 A / 26,4 V

100 % ED ( T = 40 C) 100 A / 23,6

Fuse 20 A Slow

Loadability*** TIG AC 50 % ED ( T = 40 C) 200 A / 18 V

100 % ED ( T = 40 C) 150 A / 16 V

MMA 60 % ED ( T = 40 C) 160 A / 26,4 V

100 % ED ( T = 40 C) 140 A / 23,6

OCV DC and AC 70 V DC

AC Frequency Fixed/adjustable 60 Hz / 50 … 200 Hz

Efficiency 75 % ( 160 A / 26,4 V )

Power factor 0,8 ( 160 A / 26,4 V )

Idling power 18 W

Temp class/degree of protection B ( 130 C ) H ( 180 C )/ IP 23 C

*) Adjustable in minilog and pulse panels

**) fuse size limits the loadability

***) 20 A fuse requires the change of the supply cable

Technical data

Mastertig AC/DC 2500 and 2500 W 3500 W

Supply voltage 3~50/60 Hz 230,400,460V +/-10% 400 V + / - 10%

Loadability TIG 70% ED 250 A / 7,5 kVA 350 A / 11,7 kVA

TIG 100% ED 200 A / 6,7 kVA 320 A / 9,3 kVA

MMA 40% ED 250 A / 10,3 kVA

MMA 60% ED 350 A / 15,7 kVA

MMA 100% ED 200 A / 7,9 kVA 280 A / 11,2 kVA

Fuse 230 V 20 A Slow

400 V 16 A Slow 20 A Slow

460 V 16 A Slow

W elding current range TIG DC 3 A / 10 V … 250 A / 20 V 3 A / 10 V … 350 A / 24 V

TIG AC 10 A / 10 V … 250 A / 20 V 10 A / 10 V … 350 A / 24 V

MMA DC 10 A / 20 V … 250 A / 30 V 10 A / 20V … 350 A / 34 V

MMA AC 10 A / 20 V … 220 A / 30 V 10 A / 20V … 350 A / 34 V

OCV 70 V DC 70 V DC

AC frequency Fixed/adjustable 60 Hz / 50 … 200 Hz 60 Hz / 50 … 200 Hz

Efficiency 80 % ( 250 A / 30 V ) 80 % ( 350 A / 34 V )

Power factor 0,9 ( 250 A / 30 V ) 0,9 ( 350 A / 34 V )

Temp class B ( 130 C ) H ( 180 C ) B ( 130 C ) H ( 180 C )

Degree of protection IP 23 C IP 23 C

Dimensions L, W, H (mm) 690 x 260 x 550, 830 690 x 260 x 870

Weight Kg 39 / 65 74

Coolant max. press. 350 kPa 350 kPa

Cooling unit power 1300 W 1300 W

Switches and connectors

Shielding gas connection

TIG-torch connection

Welding current connection

Return current connection

Control cable connection, remote controller

Control cable connection, TIG-torch

Supply cable

Main switch

Mastertig 2000 AC/DC

Shielding gas connection

TIG-torch connection

Welding current connection

Return current connection

Control cable connection, remote controller

Control cable connection, TIG-torch

Supply cable

Main switch

Mastertig 2500 AC/DC

Switches and connectors

Shielding gas connection

TIG-torch connector

Welding current connection

Return current connector

Control cable connection, remote controller

Supply cable

Main switch

Mastertig 2500W AC/DC

Shielding gas connection

TIG-torch connector

Welding current connection

Return current connector

Control cable connection, remote controller

Supply cable

Main switch

Mastertig 3500W AC/DC

Function panels

Pressure too low -signal lamp

Coolant overheating -signal lamp

Test switch

Torch cooling method selection

Switches and connectors

1 TIG HF ignition /current selection

22 TIG contact ignition/current selection

3 Post gas time adjustment 0…100 s.

4 Welding current downslope adj. 0…15 s.

5 Current adj. knob/parameter adjustment

6 Local-/remote control selection/code lock

12 Pregas time adjustment/code lock

13 Welding current upslope adjustment 0…5 s.

14 2T/4T-selection

19 Broken arc

21 MMA welding selection

Basic panel

Function panels

1 TIG HF ignition/ contact ignition selection

2 AC-TIG frequency adjustment 50…200 Hz

3 Postgas time adjustment 0…100 s.

4 Welding current downslope time adjustment 0…15 s.

5 Current adjustment knob/selected parameter adj

6 Local-/remote control selection/code lock

11 Minilog-function selection/adjustment -80…+20 %

12 Pre gas time adjustment/code lock

13 Welding current upslope time adjustment 0…5 s.

14 2T/4T-selection

19 Broken arc welding

20 MMA welding dynamics adjustment

21 MMA welding selection

22 AC-TIG balance adjustment -70…+70 %

1 TIG HF ignition/ contact ignition selection

2 AC-TIG frequency adjustment 50…200 Hz

3 Postgas time adjustment 0…100 s

4 Welding current downslope time adjustment 0…15 s.

5 Current adjustment knob/selected parameter adj

6 Local-/remote control selection/code lock

7 Pulse-TIG pulse height adjustment 3…200, 250,

350 A/pulse ratio adjustment 10…75 %

8 Pulse-TIG selection

9 Pulse-TIG background current adjustment 20…40 %/

frequency adjustment 0,1…300 Hz

10 Start current adjustment-70...+70 %

11 Minilog-function selection/adjustment -80…+20 %

12 Pregas time adjustment/code lock

13 Welding current upslope time adjustment 0…5 s.

14 Fusion spot welding selection/adjustment 0…10 s.

15 2T/4T-selection

16 Memory channels selection

17 Welding values saving into the memory channels

18 Memory channel selection

19 Broken arc welding

20 MMA welding dynamics adjustment

21 MMA welding selection

22 AC-TIG balance adjustment -70…+70 %

Minilog-panel

Pulsepanel

The power source has extra functions and selections, that can´t be seen on the display normally.

The jumper functions can sometimes solve special problems. The jumper function can be a simple

on/off type function or it may have an adjustable value.

Jumper functions in use:

1. Shut down the power source by the main switch

2. Press and hold down the post gas button (3) and simultaneously turn the main switch S001 to

ON.

3. Press the pregas button(12) once. J01 is shown on the display.

4. Choose the jumper to be adjusted by REMOTE (6) button.

5. Change the jumper setting by the current adjustment knob (5).

6. To save the settings, finally press the post gas time (3) button.

Jumper functions

Otros manuales para MASTERTIG AC/DC 2000

Este manual sirve para los siguientes modelos

Tabla de contenidos

Otros manuales de Sistema de soldadura de Kemppi

Kemppi

Kemppi KEMPOTIG 50 Manual de usuario

Kemppi

Kemppi WeldForce KWF 200 Manual de usuario

Kemppi

Kemppi Kempact MIG 2530 Manual de usuario

Kemppi

Kemppi HiArc M 350A Manual de usuario

Kemppi

Kemppi MasterTig 325DC Manual de usuario

Kemppi

Kemppi FastMig KM300 Manual de usuario

Kemppi

Kemppi KEMPOTIG 4500 Manual de usuario

Kemppi

Kemppi MinarcMig Evo 170 Manual de usuario

Kemppi

Kemppi Kempact MIG 2530 Manual de usuario

Kemppi

Kemppi FastMig X 350 Manual de usuario

Kemppi

Kemppi MASTERTIG AC/DC 3500W Manual de usuario

Kemppi

Kemppi WELDFORCE KPS 3500 Manual de usuario

Kemppi

Kemppi A3 Guía de configuración rápida

Kemppi

Kemppi MasterTig MLS 4000 Manual de usuario

Kemppi

Kemppi KEMPARC COOL 10 Manual de usuario

Kemppi

Kemppi KEMPOWELD 3200 Manual de usuario

Kemppi

Kemppi FastMig Pulse 350 Manual de usuario

Kemppi

Kemppi MINARC 120 Manual de usuario

Kemppi

Kemppi Kempact Pulse 3000 Manual de usuario

Kemppi

Kemppi MXF 63 Manual de usuario

Kemppi

Kemppi A7 MIG Gun 500-g Manual de usuario

Kemppi

Kemppi fastmig kms 400 mvu Manual de usuario

Kemppi

Kemppi Kempomat 2500 Manual de usuario

Kemppi

Kemppi MASTER MLS 1600 Manual de usuario

Manuales populares de Sistema de soldadura de otras marcas

Berner

Berner PLASMACUT 54 Manual de usuario

Pro Spot

Pro Spot PR-155 Manual de usuario

Forney

Forney 210 Manual de usuario

Thermal Arc

Thermal Arc 400S Manual de usuario

Lincoln Electric

Lincoln Electric HANDYMIG 170I Manual de usuario

GYS

GYS PROTIG 201 AC/DC Manual de usuario

TAFA

TAFA 30*8B35 Manual de usuario

Lincoln Electric

Lincoln Electric INVERTEC V350-PRO CE Manual de usuario

ESAB

ESAB Buddy Arc 145 Manual de usuario

CIGWELD

CIGWELD 636804 Guía rápida

Red-D-Arc

Red-D-Arc DC-400 Manual de usuario

Hobart Welding Products

Hobart Welding Products Spool Gun DP 3035-10 Manual de usuario

Elettro

Elettro HI-MIG 3000 SYNERGIC Manual de usuario

WIA

WIA Weldmatic 270 CP132-2 Manual de usuario

Sonics

Sonics H520T Manual de usuario

Miller

Miller Big Blue 400D Manual de usuario

NewArc

NewArc RT2000 Guía de inicio rápido

Hypertherm

Hypertherm powermax1000 Manual de usuario