Kemppi MasterTig 3500 Manual de usuario
Service manual
Ver. 1.0
1400
1500
2200
2800
3500
1500
2200
2800
3500
Contents
General 3
Technical data, switches and connectors 3-6
Mastertig function panels 7-10
Operating principle 11
IGBT gate pulse (2800/3500) 12
Voltage over the lower IGBT (2800/3500) 13
Voltage after the secondary diodes (2800/3500) 14
IGBTgate pulse (1400-2200) 15
Voltage over the lower IGBT (1400-2200) 16
Voltage after the secondary diodes (1400-2200) 17
Troubleshooting 18-20
Power source control card A001 block diagram 21
Mastertig-power source´s TIG-section´s functions 22
Signals between control cards A001 and A002 23
Signals between control cards A002 and A004 23
Control card A001 layout (1400/1500) 24
Control card A001 layout (2000/2200) 24
Control card A001 layout (2800/3500) 25
MSD 1-meter unit layout 25
Control card A002 layout (1500/2200) 26
Control card A002 layout (2800/3500) 26
Control card A004 layout (2800/3500) 27
Control card A001 operation check 27
Control card A002 operation check 28-29
Control card A004 operation check 30
Notes 31
2
Master- and Mastertig-power sources are MMA and TIG power sources designed for
demanding professional use.
Master- and Mastertig-power sources are IGBT-inverters, controlled by PWM-principle.
Operation frequency is approx. 18 kHz.
5 power source sizes are available; 1~ 140 A, 1~ 150 A, 3~ 220 A, 3~ 280 A and 3~ 350 A
General
Technical data, switches and connectors
1
2
3
1 Main switch S001 and welding current connectors
2 Overheat protection signal lamp
3 Current adj. potentiometer
Master 1400
Supply voltage 1∼,50/60 Hz
Connection power 20% ED
60% ED
100% ED
Supply cable/ fuses
220V –10%….240V +6%
140 A/ 6,2 kVA
105 A/ 4,4 kVA
75 A/ 2,9 kVA
3 x 1,5S / 16 A slow
Welding current range MMA
Suitable electrode sizes
Welding power adj.
15 A / 20,0 V..140 A / 25,6 V
∅1,5…..3,25 mm
stepless
OCV
Efficiency
Idling power
Approx. 80 V
80% (140 A / 25,6V)
Approx. 10 W
Degree of protection / Casing
class
IP 23
Weight 10 kg
3
Master 1500
1
2
3
4
5
1 Main switch S001, welding current connectors and
dynamics adjustment
2 Overheat protection signal lamp
3 Remote controller connection
4 Local / remote control
5 Current adjustment potentiometer
Supply voltage 1∼,50/60 Hz
Connection power 20% ED
60% ED
100% ED
Supply cable/ fuses
220V –10%….240V +6%
150 A / 6,6 kVA
105 A / 4,4 kVA
75 A / 3,0 kVA
3 x 1,5S / 16 A slow
Welding current range MMA
(TIG
Suitable electrode sizes
Welding power adjustment
15 A / 20,5 V..150 A / 26,0 V
5 A / 10,2 V..150 A / 16,0 V)
∅1,5…..3,25 mm
stepless
OCV
Efficiency
Idling power
Approx. 80 V
80% (150 A / 26,0 V)
Approx. 10 W
Degree of protection / Casing
class
IP 23C
Weight 10,5 kg (TIG, 13,5 kg)
Auxiliary devices Remote controllers
C 100C, C 100D
4
Master 2200
1 Main switch S001, welding current connections and
dynamics adjustment
2 I/0-signal lamp
3 Remote controller connecyor
4 Overheat protection signal lamp
5 Remote / local control selection
6 Current adjustment potentiometer
1
2
3
4
6
5
Supply voltage 3∼,50/60 Hz
Connection power 25% ED
60% ED
100% ED
Supply cable / fuses
380V –10%….415V +6%
220 A / 8,4 kVA
145 A / 5,5 kVA
110 A / 3,5 kVA
4 x 1,5S / 10 A slow
Welding current range MMA
(TIG
Suitable electrode sizes
Welding power adjustment
15 A / 20,5 V…220 A / 28,8 V
5 A / 10,2 V…220 A / 18,8)
∅1,5…4,0 (5,0) mm
stepless
OCV
Efficiency
Idling power
Approx. 80 V
82% (220 A / 28,8V)
Approx. 10 W
Degree of protection / Casing
class
IP 23C
Weight 12,5 kg (TIG, 16 kg)
Auxiliary devices Remote controllers
C 100C, C 100D
5
Master 2800 and 3500
1 Main switch S001 and welding current connectors
2 I/0-signal lamp
3 Overheat protection signal lamp
4 Dynamics adjustment
5 Current adjustment potentiometer
6 local / remote control
7 Remote controller connector
1234
6
5
7
Supply voltage 3∼,50/60 Hz
Connection power 35% ED
60% ED
100% ED
Supply cable/ fuses
380V –10%….415V +6%
280 A / 11,5 kVA
213 A / 8,5 kVA
165 A / 6,0 kVA
4 x 1,5S / 10 A slow
380V –10%….415V +6%
350 A / 15,0 kVA
267 A / 11,0 kVA
207 A / 8,0 kVA
4 x 2,5S / 16 A slow
Welding current range MMA
(TIG
Suitable electrode sizes
Welding power adjustment
15 A / 20,5 V…280 A / 31,2 V
5 A / 10,2 V…280 A / 21,2 V)
∅1,5…n. 5,0 mm
stepless
15 A / 20,5 V…350 A / 34,0 V
5 A / 10,2 V…350 A / 24,0 V)
∅1,5…n. 6,0 mm
stepless
OCV
Efficiency
Idling power
Approx. 75 V
83% (280 A/ 31,2 V)
approx. 25 W
approx. 75 V
83% (350 A/ 34,0 V)
approx. 25 W
Degree of protection / Casing
class
IP 23 IP 23
Weight 22 kg (TIG, 27 kg) 25 kg (TIG, 30 kg)
Auxiliary devices Remote controllers
C 100C, C 100D, C100T,
MSD 1
Remote controllers
C 100C, C 100D, C100T,
MSD 1
6
Mastertig 1500 and 2200
1 Main switch S001, dynamics adjustment and welding
current connections
2 Current adjustment potentiometer
3 Overheat protection signal lamp
4 Local / remote control selection
5 Remote controller connector
1
2345
Pregas time Pause current Postgas time
2T/4T-selection
Ignition method and process selection
Downslope timePulse frequencyContinous / pulse
welding selection,
pulse ratio
adjustment
Pulse panel
7
Minilog-panel
Pause current Post gas time
2T/4T-selection
Ignition method and process selection
Downslope time
Pulse frequency
Minilog-operation selection,
minilog-current adjustment
Minilog-functions not in use
Current upslope time,
continous welding
Continous welding selection
Pulse welding selection and
pulse ratio adjustment
8
Mastertig 2800 and 3500
1
234
6
1 Main switch S001 and welding current connectors
2 I/0-signal lamp
3 Overheat protection signal lamp
4 Dynamics adjustment
5 Current adjustment potentiometer
6 Local / remote control selection
7 Remote controller connector
5
7
Pregas time Pause current Postgas time
2T/4T-selection
Ignition method and process
selection
DownslopePulse frequencyContinous / pulse
welding selection,
pulse ratio
adjustment
Pulse panel
9
Minilog-panel
Pause current Postgas time
2T/4T-selection
Ignition method and
process selection
Downslope
Pulse frequency
Minilog-function
selection, minilog current
adjustment
Minilog-functions not in use
Current upslope time adj.
continous welding
Continous welding selection
Pulse welding selection and
pulse ratio adjustment
10
Este manual sirve para los siguientes modelos
8
Tabla de contenidos
Otros manuales de Sistema de soldadura de Kemppi
Kemppi
Kemppi A3 Guía de configuración rápida
Kemppi
Kemppi ArcValidator Manual de usuario
Kemppi
Kemppi FASTMIG MS 200 Manual de usuario
Kemppi
Kemppi WELDFORCE KWF 200S Manual de usuario
Kemppi
Kemppi MinarcTig 180MLP Manual de usuario
Kemppi
Kemppi KEMPARC COOL 10 Manual de usuario
Kemppi
Kemppi Kemppi A7 MIG Welder 350 Manual de usuario
Kemppi
Kemppi FastMig M Series Manual de usuario
Kemppi
Kemppi Pro Evolution 3200 Manual técnico
Kemppi
Kemppi Minarc 150 Manual de usuario
Kemppi
Kemppi MASTERTIG AC/DC 3500W Manual de usuario
Kemppi
Kemppi FastMig Pulse 350 Manual de usuario
Kemppi
Kemppi fastmig kms 400 mvu Manual de usuario
Kemppi
Kemppi Minarc Evo 180 Manual de usuario
Kemppi
Kemppi Master S 400 Manual de usuario
Kemppi
Kemppi MinarcMig Evo 170 Manual de usuario
Kemppi
Kemppi MasterTig 235ACDC GM Manual de usuario
Kemppi
Kemppi A7 350 Guía de configuración rápida
Kemppi
Kemppi MasterTig 2200 Manual de usuario
Kemppi
Kemppi MinarcTig Evo 200MLP Manual de usuario
Manuales populares de Sistema de soldadura de otras marcas
TAFA
TAFA 30*8B35 Manual de usuario
Lincoln Electric
Lincoln Electric INVERTEC V350-PRO CE Manual de usuario
ESAB
ESAB Buddy Arc 145 Manual de usuario
CIGWELD
CIGWELD 636804 Guía rápida
Red-D-Arc
Red-D-Arc DC-400 Manual de usuario
Hobart Welding Products
Hobart Welding Products Spool Gun DP 3035-10 Manual de usuario
