Kelly KPM48401KD Manual de usuario

KellyFullBridgePermanentMagnetMotorDcControllerUser sManual V1.4

KellyFullBridgePermanentMagnet

DcMotorControllerUser sManual

KPM48401KD

KPM48501KD

KPM72401KD

KPM72501KD

Rev.1.4

April.2017

KellyFullBridgePermanentMagnetMotorDcControllerUser sManual V1.4

Contents

Chapter1Introduction.......................................................................................................2

1.1Overview.................................................................................................................2

Chapter2MainFeaturesandSpecifications................................................................ 3

2.1Generalfunctions..................................................................................................3

2.2Features..................................................................................................................4

2.3Specifications.........................................................................................................4

Chapter3WiringandInstallation.....................................................................................5

3.1MountingtheController........................................................................................5

3.2Connections...........................................................................................................6

3.3InstallationChecklist...........................................................................................10

Chapter4Maintenance...................................................................................................11

4.1Cleaning................................................................................................................11

4.2Configuration........................................................................................................11

Table1:ErrorCODES.....................................................................................................13

ContactUs:........................................................................................................................14

KellyFullBridgePermanentMagnetMotorDcControllerUser sManual V1.4

Chapter1 Introduction

1.1Overview

ThismanualintroducestheKellyKPM-KDmotorcontrollers features,theirinstallationand

theirmaintenance.Readthemanualcarefullyandthoroughlybeforeusingthecontroller.Ifyou

haveanyquestions,pleasecontactthesupportcenterofKellyControls.

Kelly sprogrammablemotorcontrollersprovideefficient,smoothandquietcontrolsfor

electricvehicleslikegolfcarts,go-carts,electricmotorcycles,scooters,forkliftsandhybrid

vehicles,aswellaselectricboatsandindustrialmotorspeedcontrol.Ituseshighpower

MOSFETsand,PWMtoachieveefficienciesofupto97%inmostcases.Apowerful

microprocessorbringsincomprehensiveandprecisecontroltothecontrollers.Italsoallows

userstoadjustparameters,conducttests,andobtaindiagnosticinformationquicklyandeasily.

Kelly sKPM-KDmotorcontrollerisfullbridgeor4quadrantcontroller.Itprovidesfastand

reliableelectronicdirectioncontrol.Thereisnoarc,spark,orlifelimitonmotordirection

changes.

KellyKPM-KDcontrollercandoprogrammingonPCsoftwareorAPPinAndroidTablet.

BothPCsoftwareandAndroidAPPcanprovideonescreentomonitorthecontroller

parameters.KPM-KDcansupportBluetoothconnectionfunctionbywirelessalso.Customers

maybuyaBluetoothconverterfromourwebsite.Customerscandoprogrammingandmonitor

onAndroidPhonebyusingthisBluetoothconverter.

KPM-KDhasafriendlyI/Oterminalsforcustomerstohookupthebatteriesandmotor

easily.

KellyFullBridgePermanentMagnetMotorDcControllerUser sManual V1.4

Chapter2MainFeaturesandSpecifications

2.1Generalfunctions

(1)Extendedfaultdetectionandprotection.CustomerscanreadtheerrorcodeinPCsoftware

orinAndroidAppalso.

(2)Monitoringbatteryvoltage.Stopdrivingifbatteryvoltageistoohighortoolow.

(3)Built-incurrentloopandovercurrentprotection.

(4)Configurablemotortemperatureprotectionrange.

(5)Currentcutbackatlowtemperatureandhightemperaturetoprotectbatteryandcontroller.

Thecurrentbeginstorampdownat90 casetemperature,shuttingdownat100 .

(6)Provisionofa+5voltoutputtosupplyvariouskindsofsensors,includingHalleffecttype.

(7)4switchinputswhichareactivatedbyconnectiontoGround.Defaulttothrottleswitch,two

speedshiftcontrolswitch,forwardandreversingswitch.1switchinputisactivatedbyconnection

to12Vwhichispin11ofcontroller.

(8)3analog0-5Vinputsthatdefaulttothrottleinput,brakeinputandmotortemperatureinput.

(9)Meterfunction:Currentmetercandisplaybothdriveandregencurrent.Saveshunt.

(10)Configurableboostswitch.Enablesthemaximumoutputpowerachievableiftheswitchis

turnedon.BoostusedthesamepinasBrake_AN.Input5Vtoactivatethisfunction.

(11)Configurableeconomyswitch.Limitsthemaximumcurrenttohalfiftheswitchisturned

on.EconomyusedthesamepinasBrake_AN.Input5Vtoactivatethisfunction.Youcannot

enableBoostandEconomyfunctionintheuserprogramatthesametime.

(12)Configurablespeedinreversingdirection.

(13)Enhancedregenbrakefunction.AnovelABStechniqueprovidespowerfulandsmooth

regen.Theregencanhappenatanyspeedsuntilzerospeed.

(14)Joystickthrottle.Abi-symmetrical0-5Vsignalforbothforwardingandreversing.Canbe

enabledordisabledintheuserprogram.

(15)Configurablemotorover-temperaturedetectionandprotectionwiththerecommended

thermistorKTY84-130/150orKTY83-122.

(16)Usingbattery-powered.

(17)KPM-KDcontrollerincludesfuseandshuntonthetopofthecase.

(18)Bluetoothfunction.RequiredasmallBluetoothconverterwhichcanbepurchasedfromour

websiteinaddition.CustomerscanusethisfunctiontodoprogrammingonAndroidPhone.

(19)BluetoothconverterisonlyusefulforKPM-KDcontroller.PMcontrollercannotsupportit.

KellyFullBridgePermanentMagnetMotorDcControllerUser sManual V1.4

2.2Features

•Intelligencewithpowerfulmicroprocessor.

•Synchronousrectification,ultralowdrop,andfastPWMtoachieveveryhighefficiency.

•Electronicreversing,noreversingcontactorneeded,fastdirectionchange,highreliabilityand

efficiency,lownoise,noarc,nowearing,nolifelimit,easymaintenance.

•Voltagemonitoringonvoltagesource12Vand5V.

•Currentlimitandtorquecontrol. Configurabletorquemodeandspeedmode.

•LowEMC.

•Batteryprotection:currentcutback,warningandshutdownatconfigurablehighandlow

batteryvoltage.

•Thermalprotection:currentcutback,warningandshutdownathightemperature.

•Configurablehighpedalprotection:thecontrollerwillnotworkifhighthrottleisdetectedat

poweron.

•Supportthreemodesofregenerativebraking:brakeswitchregen,releasethrottleregen,

0-5Vanalogsignalvariableregen.

•StandardPC/LaptopcomputerorAndroidTabletisusedtodoprogramming.Nospecialtools

needed.

•Userprogramprovided.Customerscandownloaduserprogramfromwebsiteforfree.Nocost

tocustomers.

www.kellycontroller.com/support.php

2.3Specifications

•FrequencyofOperation:16.6KHz.

•StandbyBatteryCurrent:<0.5mA.

•5Vor12VSensorSupplyCurrent:40mA.

•Controllersupplyvoltagerange,PWR,18VtoB+

•SupplyCurrent,PWR,30mATypical.

•Configurablebatteryvoltagerange,B+.Maxoperatingvoltage:18Vto1.25*NominalVoltage.

•StandardThrottleInput:0-5Volts(3-wireresistivepot),1-4Volts(hallactivethrottle).

•AnalogBrakeandThrottleInput:0-5Volts.

•FullPowerTemperatureRange:0

to70 (MOSFETtemperature).

•OperatingTemperatureRange:-40 to100 (MOSFETtemperature).

•MotorCurrentLimit,30s:400A-500A.dependingonthemodel.

•MotorCurrentLimit,continuous:160A-200A,dependingonthemodel.

•MaxBatteryCurrent:Configurable.

KellyFullBridgePermanentMagnetMotorDcControllerUser sManual V1.4

Chapter3WiringandInstallation

3.1MountingtheController

Thecontrollercanbeorientedinanypositionwhichshouldbeascleananddryaspossible,

andifnecessary,shieldedwithacovertoprotectitfromwaterandcontaminants.

Toensurefullratedoutputpower,thecontrollershouldbefastenedtoaclean,flatmetal

surfacewithfourscrews.Applyingsilicongreaseorsomeotherthermalconductivematerialto

contactsurfacewillenhancethermalperformance.

Properheatsinkingandairflowarevitaltoachievethefullpowercapabilityofthe

controller.

Thecaseoutlineandmountingholes dimensionsareshowninFigure1.

KellyFullBridgePermanentMagnetDCMotorControllerKPM-KD

Model 30s

Current Continuous

Current Rated

Voltage VoltageRange Regen

KPM48401KD 400A 160A 48V 24V-48V Yes

KPM48501KD 500A 200A 48V 24V-48V Yes

KPM72401KD 400A 160A 72V 24V-72V Yes

KPM72501KD 500A 200A 72V 24V-72V Yes

Matchingconnectorsofcontrollerwillbeshippedforfree.

Caution:

•RUNAWAYS —Someconditionscouldcausethevehicletorunoutofcontrol.Disconnect

themotor,orjackupthevehicle,andgetthedrivewheelsoffthegroundbefore

attemptinganyworkonthemotorcontrolcircuitry.

•HIGHCURRENTARCS —Electricvehiclebatteriescansupplyveryhighpower,andarcs

canoccuriftheyareshortcircuit.Alwaysturnoffthebatterycircuitbeforeworkingonthe

motorcontrolcircuit.Wearsafetyglasses,anduseproperlyinsulatedtoolstoprevent

shortcircuit.

KellyFullBridgePermanentMagnetMotorDcControllerUser sManual V1.4

Figure1: mountingholes dimensions(dimensionsinmillimeters)

3.2Connections

B+:Batterypositive(M8)

B-:Batterynegative(M8)

U=M+:armaturepositive(M8)

V=Null

W=M-:armaturenegative(M8)

KellyFullBridgePermanentMagnetMotorDcControllerUser sManual V1.4

PinDefinitioninwaterproofconnectorDJ7091Y-2.3-11/21:

Figure2:Pindefinitioninwaterproofconnectors

(14)REV_SW:Reverseswitchinput. Orange

(6)GND:Signalreturnorpowersupplyreturn. Black

(12)FWD:Forwardswitch White

(11)12V:12VSourceRed

(19)GND:Signalreturn. Black

(22)ECO:TwoShiftSpeedControl.DarkBlue

(7)PWR:Controllerpowersupply(input). Pink

(15)Micro_SW:Throttleswitchinput. Gray

(3)Throttle:Throttleanaloginput,0-5V. Green

(1)Temp:Motortemperaturesensororlowlevelbrakeswitch. Raddle.

(20)GND:Signalreturn. Black

(8)Meter:Currentmeter,<200mA DarkGray

(25)12Vbrakeswitch.Yellowish

(4)5V:5Vsupplyoutput,<40mA. Purple

(2)Brake_AN BrakevariableregenorBoostfunction. Brown

KellyFullBridgePermanentMagnetMotorDcControllerUser sManual V1.4

Notes: 1.AllGNDpinsareinternallyconnected.

2.TwistperipheralwireswithPWRisthepreferredforEMC.

3.KellyAmmeterpositiveconnectto5Vpowersupplyofcontroller,negativetopin8.

4.12VonlycanbeusedforSwitchorLEDwiring,suchas12Vbrakeswitch(pin25).

5.Thecurrentmeterisinstalledbetweenpin4andpin8.Pin4isgoingtopositiveof

currentmeter,Pin8isgoingtonegativeofcurrentmeter.

Caution:

•Donotapplypoweruntilyouarecertainthecontrollerwiringiscorrectandhasbeen

doublechecked.Wiringfaultswilldamagethecontroller.

•EnsurethattheB-wiringissecurelyandproperlyconnectedbeforeapplyingpower.

•ThepreferredconnectionofthesystemcontactororcircuitbreakerisinserieswiththeB+

line.

•AllcontactorsorcircuitbreakersintheB+linemusthaveprechargeresistorsacrosstheir

contacts.Lackofevenoneoftheseprechargeresistorsmayseverelydamagethe

controlleratswitch-on.

KellyFullBridgePermanentMagnetMotorDcControllerUser sManual V1.4

3.2.2StandardWiringofKPM-KDMotorController

Figure3:KPMmotorcontrollerstandardwiring

3.2.2.1Thewiringdiagramforlowlevelbrakeswitchfunction

ThePin1=Tempcanbeusedaslowlevelbrakeswitchalso.

3.2.3CommunicationPort

A4pinconnectortoRS232converterisprovidedtocommunicatewithhostcomputerfor

calibrationandconfiguration.

Este manual sirve para los siguientes modelos

Tabla de contenidos

Otros manuales de Controladores de Kelly

Kelly

Kelly KBL36101 Manual de usuario

Kelly

Kelly KLS-N Series Manual de usuario

Kelly

Kelly KLS6045H Manual de usuario

Kelly

Kelly KLS4840D Manual de usuario

Kelly

Kelly KBS24051 Manual de usuario

Kelly

Kelly KLS8475N Manual de usuario

Kelly

Kelly KDHE Series Manual de usuario

Kelly

Kelly MiniKLS7210NV Manual de usuario

Kelly

Kelly KLS4812S Manual de usuario

Kelly

Kelly KDZ Series Manual de usuario

Kelly

Kelly KDZ72650E Manual de usuario

Kelly

Kelly KLS11601-8080N Manual de usuario

Kelly

Kelly KLS84150N Manual de usuario

Kelly

Kelly KBL24101X Manual de usuario

Kelly

Kelly KLS14801-8080N Manual de usuario

Kelly

Kelly KLS6022H Manual de usuario

Kelly

Kelly KLS8080N Manual de usuario

Kelly

Kelly KLS2418ND Manual de usuario

Kelly

Kelly KLS Series Manual de usuario

Kelly

Kelly KLS-180N Manual de usuario

Kelly

Kelly KLS7240ND Manual de usuario

Kelly

Kelly KBL24101 Manual de usuario

Kelly

Kelly KLS2413N Manual de usuario

Kelly

Kelly KLS-N Manual de usuario

Manuales populares de Controladores de otras marcas

Digiplex

Digiplex DGP-848 Instrucciones de funcionamiento

YASKAWA

YASKAWA SGM series Manual de usuario

Sinope

Sinope Calypso RM3500ZB Manual de usuario

Isimet

Isimet DLA Series Style 2 Manual de instalación

LSIS

LSIS sv-ip5a Manual de usuario

Rockwell Automation

Rockwell Automation 1769-L31 Manual de usuario

Airflow

Airflow Uno hab Manual de usuario

ABB

ABB ACS580-01 drives Manual de usuario

Panasonic

Panasonic GM1 Series Manual de usuario

Emerson

Emerson SW93 Manual de usuario

AutoAqua

AutoAqua Smart ATO micro SATO-120P Manual de usuario

Panasonic

Panasonic FP? Positioning Unit RTEX Manual de usuario

Samson

Samson Type 5824 Manual de servicio

Alpha IP

Alpha IP MIOB 21001 Manual de usuario

Siemens

Siemens OpenAir GMA 1 Series Manual de usuario

Surecom

Surecom SR-629 Manual de usuario

Fishman

Fishman TriplePlay Manual de usuario

Regulus

Regulus SRS1 T Manual de usuario