Kamstrup MULTICAL 62 Manual de usuario

Installation and User Guide

MULTICAL® 62

Water meter

2 Kamstrup A/S • 55121068_B3_GB_03.2015

MULTICAL® 62 • Water meter

Contents

1 Generl informtion 2

1.1 Permissible operting conditions /

mesuring rnge 3

2 Instlltion 3

2.1 Mounting the ﬂow sensor 4

2.2 Instlltion ngle for ULTRAFLOW® 24 4

2.3 Mounting of clcultor 5

3 Power supply 6

3.1 Bttery supply 6

3.2 Supply modules 6

4 Testing the function 7

5 Plug-in modules 7

5.1 Bse modules 7

5.2 Top modules 11

6 Retroﬁtting modules 13

7 Informtion Codes “INFO” 15

7.1 Trnsport mode 15

8 Troubleshooting 16

9 Setup vi front keys 17

1 Generl informtion

Red this guide before instlling the meter.

In cse of incorrect mounting Kmstrup’s gurntee obligtions no longer pply.

MULTICAL® 62 is  cold wter meter (0.1...50 °C) or (0.1...30 °C) nd  hot wter meter (0.1...90 °C)

consisting of  ﬂow sensor nd  clcultor. The ﬂow sensor electronics re plced in the clcul-

tor’s connecting bse, wheres the clcultor top is  disply unit. The ﬂow sensor is connected to

the clcultor by mens of 2.5 m screened cble.

According to OIML R 49 MULTICAL® 62 is de-

scribed s  “complete meter”. In prctice this

mens tht ﬂow sensor nd clcultor MUST

not be seprted. If ﬂow sensor nd clcultor

hve been seprted nd the sels hve thus

been broken, the wter meter is no longer vlid

for billing purposes. Furthermore, the fctory

gurntee no longer pplies.

Clcultor

Flowprt

3Kamstrup A/S • 55121068_B3_GB_03.2015

MULTICAL® 62 • Water meter

The ccumulted wter consumption to be used for billing purposes is displyed in m3(cubic

metres).

Vrious communiction modules nd power supplies cn be dded. The utility cn replce com-

muniction module nd bttery.

If  longer distnce (up to 10 m) is required between ﬂow sensor nd disply unit,

Pulse Trnsmitter (type number 66-99-618) cn be used.

See instructions 5512-587 for further informtion.

Smller cold wter meters 1.6 to 10 m3/h (except for G¾Bx110 nd G1Bx110) cn be ﬁtted with 

striner (ﬁlter) nd/or nonreturn vlve (bckﬂow preventer). The enclosed specil polyethylene

gskets must be used.

Striner, nonreturn vlve nd specil gskets must only be used in cold wter meters.

1.1 Permissible operting conditions / mesuring rnge

Temperture of medium in ﬂow sensor: Cold wter meter: 0.1...50 °C

Hot wter meter: 0.1...90 °C

Pressure stge: Threded meters PN16

Flnge meters PN25

Mechnicl environment: M1 (MID). Fixed instlltion with minimum vibr-

tion.

Electromgnetic environment: E1 (MID). Housing nd light industry.

The meter’s control cble must be drwn t

min. 25 cm distnce from other instlltions.

Climtic environment: 5 °C...55 °C.

Must be instlled indoors nd in environments

with non-condensing humidity.

MID = Mesuring Instrument Directive 2004/22/EC.

2 Instlltion

In order to prevent cvittion the bck pressure in the ﬂow sensor must be minimum 1.5 br t Q3

nd minimum 2.5 br t Q4(resizes of Q3nd Q4, see lbel on ﬂow sensor).

The meter must not be exposed to lower pressure thn the mbient pressure (vcuum).

Pressure stges re PN16 for threded meters nd PN25 for ﬂnge meters, see mrking. Flow

sensor mrking does not cover included ccessories.

Stright inlets or outlets re not required in order to comply with MID. A stright inlet section will

only be necessry in cse of hevy ﬂow disturbnces before the meter.

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MULTICAL® 62 • Water meter

2.1 Mounting the ﬂow sensor

Prior to the instlltion of the ﬂow sensor the system ought to be ﬂushed,  ﬁtting piece replcing

the meter.

Remove dhesive wfers/ protection membrnes from the meter’s inlet nd outlet nd mount the

ﬂow sensor.

You must lwys use new gskets in originl qulity.

The ﬂow direction is indicted by n rrow on the side of the ﬂow sensor.

Threded meters re mounted by mens of couplings. You must mke sure tht the threded

lengths of the couplings do not prevent proper tightening of seling surfces nd tht PN10 cou-

plings re used (PN16 couplings/gskets cn be used).

Using striner nd/or nonreturn vlve the enclosed thicker PE (polyethylene) gskets must be used

in order to void dmging striner or nonreturn vlve.

Striner, nonreturn vlve nd PE-gskets must only be used in cold wter meters.

PE-Gsket Striner Nonreturn vlve PE-Gsket

FLOW

2.2 Instlltion ngle for ULTRAFLOW® 24

ULTRAFLOW® 24 cn be mounted verticlly,

horizontlly or t n ngle.

5Kamstrup A/S • 55121068_B3_GB_03.2015

MULTICAL® 62 • Water meter

Importnt! ULTRAFLOW® 24 my be turned up-

wrds to mx. 45° nd downwrds

to mx. 90° in reltion to the pipe

xis.

Mx. 45° Mx. 45°

Mx. 90° Mx. 90°

The plstic housing must not point verticlly

upwrds s this my cuse the meter to be

inﬂuenced by ir build-up.

2.3 Mounting of clcultor

If there is risk of condenstion in the clcultor, MULTICAL® 62 must be mounted on  wll. Use

the ﬁtting s  templte to mrk nd drill two 6 mm holes in the wll. If the ﬂow sensor is mounted

with the plstic housing pointing downwrds, the clcultor ought to be mounted using n ngle

ﬁtting (type no. 3026-252, to be ordered seprtely).

The cble must be mounted minimum 25 cm from other electric instlltions. Do not forget to sel

the clcultor.

52 mm

Wll mounted

10190

91 27

45°

Mounted on ﬂow sensor with

ngle ﬁtting 3026-252

At risk of condenstion, socket extender

(65-61-332) cn be used s n lterntive to wll

mounting.

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MULTICAL® 62 • Water meter

3 Power supply

MULTICAL® 62 cn be powered by mens of  built-in lithium bttery or 24 VAC or 230 VAC mins

supplied vi n integrl supply module.

The two cbles from bttery or supply module re mounted in the clcultor’s terminl strip.

The polrity must be correct: red cble to terminl no. 60 (+)

blck cble to terminl no. 61 (-)

3.1 Bttery supply

MULTICAL® 62 is connected to  lithium bttery, D-cell. The bttery is mrked with instlltion yer,

e.g. 2014 s well s production dte.

Kmstrup type number: 66-00-200-100.

Optiml bttery lifetime is obtined by keeping the bttery temperture below 30 °C.

The voltge of  lithium bttery is lmost constnt throughout the lifetime of the bttery (pprox.

3.65 V). Therefore, it is not possible to determine the remining cpcity by mesuring the voltge.

The bttery cnnot nd must not be chrged nd must not be short-circuited!

Used btteries must be hnded in for pproved destruction, e.g. t Kmstrup A/S.

3.2 Supply modules

The modules re protection clss II nd re

connected vi  two-wire cble (without erth)

through the cble bush of the clcultor plced

in the right side of the connecting bse.

Use connecting cble with n outer dimeter

of 5-10 mm nd ensure correct dismntling s

well s correct cble relief.

Mx. permitted fuse: 6A.

Ntionl regultions for electric instlltions

must be observed.

Blck

Red

60 97

24 VAC supply

24 VAC

3.6 V

Blck

Red

60 27

230 VAC supply

230 VAC

3.6 V

24 VAC

A trnsformer must be used, e.g.

type 66-99-403 for 24 VAC supply module.

Note: This module cnnot be supplied by

24 VDC.

230 VAC

For direct mins connection.

7Kamstrup A/S • 55121068_B3_GB_03.2015

MULTICAL® 62 • Water meter

4 Testing the function

Crry out  function control when the meter hs been fully mounted. Press the button on

MULTICAL® 62 nd check tht the displyed vlues for wter ﬂow etc. re credible vlues.

5 Plug-in modules

A number of extr functions cn be dded to MULTICAL® 62 by mens of plug-in modules. The

individul modules re brieﬂy described below.

5.1 Bse modules

5.1.1 Dt + pulse inputs, type 67-00-10

The dt terminls re used for connection of

e.g.  PC. The signl is pssive nd glvniclly

seprted by mens of optocouplers. Conver-

sion into RS232 level requires connection of

dt cble 66-99-106 (D-Sub 9F) or 66-99-098

(USB) with the following connections:

62 Brown (DAT)

63 White (REQ)

64 Green (GND)

The pulse inputs cn be used for connection of

electricity nd wter meters.

Plese note the mximum pulse frequency s

well s correct pulse coding (l/imp. nd Wh/

imp.), which re selected by mens of the FF

nd GG conﬁgurtions.

65 - 66 Input A

67 - 68 Input B

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MULTICAL® 62 • Water meter

5.1.2 M-Bus, type 67-00-20/27/28/29

M-Bus cn be mounted in str, ring or bus

topology. Up to 250 meters cn be connected

depending on the M-Bus Mster’s power supply

nd the totl cble resistnce.

Cble resistnce < 29 Ohm

Cble cpcity < 180 nF

The M-Bus network is connected on terminls

24 nd 25. The polrity is unimportnt.

M-Bus comes with pulse inputs.

5.1.3 Rdio + pulse inputs, type 67-00-21/25/26/29

The rdio module is used for wireless communiction

vi licence-free rdio frequency nd cn be supplied with internl ntenn or with connection for

externl ntenn.

For further informtion on rdio we refer to Technicl description for rdio (5512-012 DK,

5512-013 GB).

The pulse inputs of this module re identicl with the previously described pulse inputs.

Note: Type 67-00-21 includes rdio nd router functions.

The RdioRouter module must be used with mins supply.

5.1.4 Prog. dt logger + RTC + 4…20 mA inputs + pulse inputs, type 67-00-22

The module hs connection possibility for two pressure trnsmitters on terminls 57, 58 nd 59

nd cn be djusted for current reding or pressure rnges of 6, 10 or 16 br.

The module is prepred for remote reding, dt from meter/module being trnsferred to the sys-

tem softwre vi the connected externl GSM/GPRS modem on terminls 62, 63 nd 64.

Furthermore, the module hs two extr pulse inputs, VA nd VB.

The module must be powered by 24 VAC.

5.1.5 Anlog output, type 67-00-23

The module hs two ctive nlog outputs, which cn be individully conﬁgured t 0…20 mA or

4…20 mA. Furthermore, the outputs cn be conﬁgured for  speciﬁc mesuring vlue s well s

the required rnge scling.

All output vlues re updted every 10 seconds.

The module must be mounted in MULTICAL® 62 nd is powered by 24 VAC. Conﬁgurtion to be

crried out vi the “Bse module” menu of METERTOOL.

See installation instructions 5512-369 (DK-GB-DE).

9Kamstrup A/S • 55121068_B3_GB_03.2015

MULTICAL® 62 • Water meter

5.1.6 Lon Works + pulse inputs, type 67-00-24

The LonWorks module is used for dt trnsfer from MULTICAL® 62 either for dt reding/registr-

tion or regultion purposes vi the Lon-Bus.

The module must be powered by 24 VAC.

A list of network vribles (SNVT) nd further detils bout the LonWorks module pper from dt

sheet. Regrding mounting we refer to instlltion instructions 5512-396.

See installation instructions 5512-396 (DK) or 5512-403 (GB).

5.1.7 Wireless M-Bus + 2 pulse inputs, type 67-00-30

The rdio module hs been designed to form prt of the hnd-held Wireless M-Bus Reder sys-

tems of Kmstrup A/S t license-free rdio frequency (868 MHz).

The module fulﬁls the C-mode speciﬁctions of prEN13757-4 nd cn thus form prt of other

systems using Wireless M-Bus C-mode communiction.

The rdio module comes with internl ntenn nd externl ntenn connection s well s two

pulse inputs, which re identicl to the previously described pulse inputs.

The Wireless M-Bus rdio trnsmitter is switched off on disptch from the fctory. It turns on

utomticlly when one liter of wter hs run through the meter. The rdio trnsmitter cn lso be

switched on by mens of  forced dil-up to the meter (keep both front keys pressed for pprox.

5 secs. until CALL is displyed).

5.1.8 ZigBee + 2 pulse inputs, type 67-00-60

The ZigBee module is mounted direct in the meter nd is powered by the meter’s supply. The

module opertes within the 2.4 GHz re nd is ZigBee Smrt Energy certiﬁed. The certiﬁction

secures tht the meter cn form prt of other ZigBee networks, e.g. reding severl meter types

from different meter suppliers.

To be ble to offer  compct solution the module uses n internl ntenn.

5.1.9 Metsys N2 (RS485) + N2 (RS485) + 2 pulse inputs, type 67-00-62

The N2 module is used for dt trnsfer from MULTICAL® wter meters to n N2 Mster in 

Johnson Controls System. The N2 module trnsfers ccumulted volume nd ﬂow to n N2 Mster.

N2 Open from Johnson Controls is  widespred nd estblished ﬁeld bus protocol used within

building utomtion. The N2 module for MULTICAL® 62 ensures simple integrtion from Kmstrup’s

wter meters to N2 Open bsed systems. Address re is 1-255 determined by the lst three digits

of the meters customer number.

5.1.10 SIOX module (Auto detect Bud rte), type 602-00-64

SIOX is used for dt reding of smll nd medium-sized groups of wter meters vi cble, the

dt redings being presented by the min system, e.g. MCom, Fix or Telefrng. Further inform-

tion on these systems cn be ordered from the supplier of these. Furthermore,  conﬁgurtion tool

is vilble from Telefrng.

The two-wire seril SIOX bus connection is optoisolted from the meter nd is connected without

regrd to polrity (i.e. the polrity is unimportnt). The module is powered by the SIOX bus. Commu-

niction speed between 300 nd 19,200 bud. The module utomticlly uses the highest possible

communiction speed. The module converts dt from KMP protocol to SIOX protocol.

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MULTICAL® 62 • Water meter

5.1.11 BACnet MS/TP (B-ASC) RS485 + 2 pulse inputs (VA, VB), type 67-00-66

The BACnet module is used for dt trnsfer from MULTICAL® 62 wter meters into BACnet sys-

tems. The BACnet module trnsfers meter number (progrmmble), seril number, ccumulted

volume ﬂow (V1), ctul ﬂow, ccumulted vlues from dditionl meters with vi puls InA, InB s

well s info codes from the wter meter to the BACnet system. BACnet is  widespred nd estb-

lished ﬁeld bus protocol used within building utomtion. The BACnet module for MULTICAL® 62

ensures simple integrtion from Kmstrup’s wter meters to BACnet bsed systems. The module

cn be used s both mster or slve, depending on the used MAC ddress.

5.1.12 Modbus RS485 RTU* Slve Module with 2 pulse inputs (VA, VB), type 67-00-67

The Modbus bse module for MULTICAL® 62 ensures  simple integrtion from Kmstrup’s wter

meters into Modbus bsed systems.

Modbus is n open, widespred nd well estblished seril communiction protocol used within

building utomtion.

Further detils bout the Modbus MS/TP module pper from dt sheet 5810-1253, GB-version.

5.1.13 GSM/GPRS module (GSM6H), type 602-00-80

The GSM/GPRS module functions s trnsprent communiction pth between reding softwre

nd MULTICAL® 62 nd is used for dt reding. The module includes n externl dul-bnd GSM

ntenn which must be used. The module itself includes  number of light emitting diodes indict-

ing the signl level, which re very useful during instlltion. The GSM/GPRS module must be used

together with high-power mins supply (230 VAC: 602-00-00-3 nd 24 VAC: 602-00-00-4).

5.1.14 3G GSM/GPRS module (GSM8H), type 67-00-81

Like GSM6H this module functions s trnsprent communiction pth between reding softwre

nd MULTICAL® 62 nd is used for dt reding.

However, this module supports both 2G (GSM/GPRS) nd 3G (UMTS) which mkes it pplicble in

res with 3G coverge only.

The module requires n externl Antenn, which covers both 900 MHz, 1800 MHz nd

2100 MHz.

The module itself is ﬁtted with  line of light emitting diodes indicting signl strength which re

very useful during instlltion. Furthermore, it is indicted whether the module is connected to 

2G or  3G network.

Regarding mounting we refer to installation instructions (DK: 5512-1121, GB: 5512-1122,

DE: 5512-1123, FI: 5512-1124, SE: 5512-1125).

*) RTU : Remote Terminl Unit.

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