JVC KSAX5700 - Amplifier Manual de usuario

SERVICE MANUAL

2005/9

POWER AMPLIFIER

MA19520059

KS-AX5700

Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade)

TABLE OF CONTENTS

1 PRECAUTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

2 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

5 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

Area suffix

J ------------- Northern America

E ------------- Southern Europe

U -------------------- Other Areas

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1-2 (No.MA195)

SPECIFICATION

Design and specifi cations are subject to change without notice.

SECTION 1

PRECAUTION

1.1 Safety Precautions

SECTION 2

SPECIFIC SERVICE INSTRUCTIONS

This service manual does not describe SPECIFIC SERVICE INSTRUCTIONS.

Power Output 200 W RMS ×4 channels at 4 Ωand [ < or = ] 1% THD + N

Signal-to-Noise Ratio 80 dBA (reference: 1 W into 4 Ω)

Maximum Power Output 900 W

Load Impedance 4 Ω(2 Ωto 8 Ωallowance)

4 Ω(4 Ωto 8 Ωallowance) (Bridge mode)

Frequency Response 5 Hz to 50,000 Hz ( +0, -3 dB)

Input Sensitivity/Impedance 1 V/20 kΩ(0.3 V to 6 V, variable)

Distortion Less than 0.004% (at 1 kHz)

Power Requirement DC 14.4 V (11 V to 16 V allowance)

Grounding system Negative ground

Dimensions (W/H/D) 400 mm ×264 mm ×63 mm (15-3/4 in. ×10-7/16 in. ×2-1/2 in.)

Mass (approx.) 5.7 kg (12.6 lbs.)

!Burrs formed during molding may be left over on some parts of the chassis. Therefore,

pay attention to such burrs in the case of preforming repair of this system.

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SECTION 3

DISASSEMBLY

3.1 Main body

3.1.1 Removing the main board (See Fig.1 to 3)

(1) From the bottom of the body, remove the six screws Aat-

taching the cover.

(2) Disconnect the wire from connector CN2 on the main

board.

(3) Remove the five screws B, the two screws Dattaching the

main board.

(4) From the front side of the body, remove the six screws E

and the four screws Fattaching the cover.

Fig.1

Fig.2

Fig.3

Cover

CN2

Main board

Rear cover

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3.1.2 Removing the cross over A board, the bass boost A

board and the LED A board (See Fig. 4 to 7)

• Prior to performing the following procedure, remove the main

board.

(1) From the bottom of the main board, remove the two screws

Gattaching the bracket.

(2) Remove the screw Hand disconnect the wire.

(3) Disconnect the wire from CN504,CN505 and CN591 on the

main board. Remove the cross over A

board and the bass boost A board with the bracket.

(4) Remove the screw J, the washer and the nut from the

cross over A board.

(5) Remove the washer and nut from the bass boost A board.

(6) Remove the screw Kattaching the LED A board.

Attention:

You can remove the LED A board only from the main board.

Fig.4

Fig.5

Fig.6

Fig.7

Main board

Bass boost A

board

Cross over

board

CN591

CN504

CN505

Main board

Bass boost A

board

Cross over A

board

LED A board

Bracket

Nat

Washer

Bracket

Cross over A board

Bass boost

board

LED A board

Nat

Washer

Bracket

Cross over A board

Bass boost A board

LED A board

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3.1.3 Removing the LED B board and the LED C board (See

Fig.8, 9)

• Prior to performing the following procedure, remove the main

board.

(1) Remove the two screws Mattaching the LED B board and

the LED C board.

(2) Remove the two screws Nattaching the LED B board and

the LED C board.

Fig.8

Fig.9

LED B board LED C board

Bracket

LED B board

LED C board

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1-6 (No.MA195)

SECTION 4

ADJUSTMENT

4.1 IDOLING CURRENT ADJUSTMENT

Instrument requited

DC power

Multimeter

Connection

Connect the DC power to the body (+B, remote and GND). After three minutes or more, start measurement

(wait until the voltage is stabilized).

Remote GND +B

GND DC power +B

Short-circuit the remote terminal and +B terminal

and connect to the power supply.

Use the thick cord for connection.

Measurement and adjustment

L ch; measure the voltage at six point TP105 ~ TP110 and adjust the point highest in voltage to 2.0 mV (VR101).

Measure the voltage at the six points again and confirm it meets the specification.

R ch; measure the voltage at six point TP205 ~ TP210 and adjust the point highest in voltage to 2.0 mV (VR201).

Measure the voltage at the six points again and confirm it meets the specification.

Specification for verification after adjustment

MIN

0.2 [mV]

MAX

2.5 [mV]

EXAMPLE

TP105,107,109,205,207,209 : " + " VALUE

TP106,108,110,206,208,210 : " - " VALUE

105 or 205

106 or 206

107 or 207

108 or 208

109 or 209

110 or 210

1.5

FIRST

MEASURE

[mV]

2.2

1.9

2.9

3.8

2.0

0.9

SECOND

MEASURE

[mV]

1.6

1.2

2.3

2.0

1.5

Adjust the point highest in voltage to

2.0 [mV] (VR101 or VR201).

After adjustment, measure the voltage

to meet the specification(0.2 ~ 2.5 [mV]).

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4.2 TEST POINT

D591

CN591

C27

C28

C10

C11

C12

C13

C14

C15

C16

C17

C18

C19

C29

C30

C33

C35

C38

C39

C41

C43

C44

C45

C47

C49

C50

C51

C52

C101

C102

C103

C104

C105

C106

C107

C108

C109

C110

C111

C112

C113

C114

C115

C116

C201

C202

C203

C204

C205

C206

C207

C208

C209

C210

C211

C212

C213

C214

C215

C216

C502

C503

C504

C507

C508

C509

C510

C511

C528

C529

C602

C603

C609

C610

C611

C905

C906

C907

C908

CN1

CN2

CN101

CN504

CN505

CN901

D11

C71

D16

D17

D18

D19

C120

D22

D23

C250

C320

C520

D101

D102

D103

D104

D105

D106

D201

D202

D203

D204

D205

D206

D503

D504

D507

D509

D603

D604

D607

D609

IC1

IC501

J501

Q1 Q2

Q10

Q15

Q16

Q19

Q20

Q21

Q22

Q23

Q25

Q26

Q27

Q28

Q30

Q31

Q32

Q33

Q34

Q101

Q102

Q103

Q104

Q105

Q106 Q107

Q108

Q109 Q110

Q111 Q112 Q113 Q114

Q115 Q116

Q119

Q120

Q201

Q202

Q203

Q204

Q205

Q206

Q207

Q208

Q209

Q210

Q211 Q212

Q213 Q214 Q215 Q216

Q219

Q220

C521

C516

R904

R905

R13

R906

R15

R16

R17

R907

R19

R20

R22

R31

R33

R41

R42

R43

R44

R45

R46

R47

R55

R58

R59

R65

R66R67

R68

R69

R70

R75

R76

R78

R79

R83

R84

R85

R86

R96

R97

R98

R101

R102

R103

R104

R105

R106

R107

R108

R109

R110

R111

R112

R113

R114

R115

R116

R117

R118

R119

R120R121 R122

R123

R124

R125

R126

R127

R128

R129

R130

R131

R132

R133

R134 R135

R139

R140

R141

R143

R144

R145

R146

R147

R148

R149

R150 R151

R201

R202

R203

R204

R205

R206

R207

R208

R209

R210

R211

R212

R213 R214

R215

R216

R217

R218

R219

R220

R221

R222

R223

R224

R225

R226 R227

R228

R229

R230 R231

R232

R233

R234 R235

R239

R240 R241

R243

R244

R246

R247

R248

R249

R250

R251

TP111

C517

R501R507

R509

R510

R511

R512

R513

R514

R601

R609

R610R611

R612

R613

R614

R901

R902

C73

TH1

TH2

TP1

TP2

TP3

TP4

TP5

TP6

TP7

TP8

TP9

TP20

TP23

TP24

TP26

TP102

TP103 TP202

TP203

TP501

TP601

VR101

VR201

R48

R49

R50

R51

R52

R53

R60

W301

B11

B12

B13

C118

C117

C217

C218

C55

C119

C219

IC502

TH3

Q135

Q136

Q137

Q138

D37

R903

R176

R177

R172

R173

R174

R175

R178

R179

R87

C54

R180

R181

R182

R183

R184

C513

C514

C613

C614

R526

R626

R525

R625

R602

C501

R71

R72

R74

R73

C72

R25

C132

R80

D27

C601

R515

R615

Q17

Q18

C24

C25

C22

C23

TP109

C20

W591

EP101

IC521

R521

R522

R621

R622

TP108

TP107

TP106

C70

C62

R26

W311

R162

R163

C131

R166

R164

Q133

Q134

R167

R161

Q132

R169

C130

R160

Q130

Q131

D110

D111

D210

D211

D30

R30

D31

C53

C64

C66

R61

Q35

C67

CN3

L201

L101

R265

R165

R170

D112

R171

D113

R270

D212

R271

D213

C505

R185

R40

TP105

TP210

TP209

TP208

TP207

TP206

TP205

TP211

TP112

TP110

R186

TH4

Q37

R62

BK1

R35

R34

R38

R39

R32 R36

R37

TP112(GND)

TP205

TP206

TP207

TP208

TP209

TP210

TP105

TP106

TP107

TP108

TP109

TP110

TP211(GND)

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1-8 (No.MA195)

SECTION 5

TROUBLESHOOTING

5.1 Troubleshooting guide

There are five ranks A, B, C, D and E of POWER FET

(Q111, Q112, Q113, Q114, Q115, Q116, Q211, Q212, Q213, Q214, Q215 and Q216).

There are following four groups of IC. If you replace any IC, do other two ICs in the group

at a time to be equal in rank.

Q111, Q113, Q115 (MLE20)

Q112, Q114, Q116 (MJD20)

Q211, Q213, Q215 (MLE20)

Q212, Q214, Q216 (MJD20)

The rank is stamped here (A, B, C, D and E).

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(No.MA195)

AV & MULTIMEDIA COMPANY CAR ELECTRONICS CATEGORY 10-1,1chome,Ohwatari-machi,Maebashi-city,371-8543,Japan

Victor Company of Japan, Limited

VPT

Printed in Japan

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