TOOLS REQUIRED
-T-25 Lobe Head Screw Driver
-1/8” hex key
-3/8” Wrench
Assembly Instrucons
(Steps below correlate to images shown later in manual)
1. Aach the two side panels (Parts #3 and #11) to
the front panel (Part #14) using six 10-32 x ¼”
Buon head Screws (Part #1). All anges should
be faced up and inward (assembling the dust box
upside down)
.x
2. Aach the boom panel (part #13) to the
assembly created in step 1 using eight 10-32 x ¼”
buon head screws. Make sure the threaded
inserts aached to the base are pointed
downward, away from the anges on the front
and side panels.
x
3. Aach the back panel (part #4) to the rest of the
dust box assembly using eight 10-32 x ¼” buon
head screws. Once again, the ange should be
facing up and inward.
x
4. Slide the round end of the hinge brackets (part
#18) through the slots on the front panel, with
the oblong side of the protruding part facing
towards the door opening. Use two 10-32 x ¼”
Screws per hinge to aach them to the front
panel. leave the screws slightly loose unl the
door is mounted.
x
5. Use the two door pivot bolts (Part # 17) and two
10-32 lock nuts (Part #16) to aach the dust box
door. Tighten the hinge screws once the door is
aached. Adjust the lock nuts unl the door
swings freely with minimal play.
x
6. Use six 10-24 x ½” screws (Part # 8) to aach the
two halves of the dust collecon port together
(Parts #9 and #10).
x7. Aach the dust port to the dust box using
four 10-32 x 1/4” Screws, ensuring the larger
round opening is facing the boom of the
dust box (up).
x
Use four 10-32 x ¼” Screws to aach the wire
plate (part # 7) to the back of the dust box.
x
x
Select which hose plates (Part # 6) you will
use and connect them to the dust box using
six 10-32 x ¼” Screws. If using a JessEm Pow-
R-Tek Router, use the plates with a hose
adapter. Otherwise, use the solid plates with
no opening.
x
Select which Excel handle cover (Part #12)
you plan to use and aach it to the side of
the dust box using two 10 - 32 x ¼” Screws.
Use the solid plate unless you plan to use a
Mast-R-Li Excel.
x
8. Aach the mounng brackets (Part #5) to
your table top. Six 10-24 x ½” Screws are
used with JessEm predrilled phenolic tops, or
you may wish to use your own buon head
screws for aaching the dust box to a custom
top. Leave these screws loose unl the dust
box is aached to the brackets.
x
Older JessEm table tops will not have
predrilled holes for the dust box. If this is the
case and you plan to use the screws
provided, predrill holes approximately 5/8”
deep using a #19 drill bit (0.166”). Be careful
not to drill completely through the table top.
x
9. Aach the dust box to the brackets using four
10 – 32 x ¼” Screws. Tighten the screws from
step 8. If using a Mast-R-Li Excel, the li will
be connected to the top. Disconnect the
handle sha at the connector near the gear
box and slide it out to get clearance for
insllaon. Once the dust box is installed
loosely, the remaining sha from the gearbox
should be protruding from the Excel cover
(part 12). reaach the connector to the gear
box. Align the dust box so that the sha does
not touch the excel plate and ghten the dust
box mounng screws.
