Jerr-Dan MPL-60 Manual de uso y cuidado
Operation And Safety
Manual
Original Instructions
Keep this manual with machine at all times.
MPL-60
WRECKER
SN 0230011584 to Present
including 0230010929, 0230011078, 0230011268, 0230011269 and
0230011581
5376000278
November 13, 2023
WARNING
Operating, servicing and maintaining this
vehicle or equipment can expose you to
chemicals including engine exhaust, carbon
monoxide, phthalates, and lead, which are
known to the State of California to cause
cancer and birth defects or other
reproductive harm. To minimize exposure,
avoid breathing exhaust, do not idle the
engine except as necessary, service your
vehicle or equipment in a well-ventilated
area and wear gloves or wash your hands
frequently when servicing. For more
information go to www.P65Warnings.ca.gov.
Revision Log
5376000278 a
REVISION LOG
November 13, 2023 - A - Original Issue of Manual.
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This manual provides Operational and Safety information for the MPL-60 Wrecker.
Read this manual and the Operation and Safety Manual provided with other
equipment thoroughly prior to starting operation.
This manual is a very important tool! Keep it with the machine at all times.
The purpose of this manual is to provide owners, users, and operators with the
precautions and operating procedures essential for the safe and proper machine
operation for its intended purpose.
Due to continuous product improvements, Jerr-Dan, LLC (Jerr-Dan) reserves the
right to make specification changes without prior notification. Contact Jerr-Dan for
updated information.
OPERATOR QUALIFICATIONS
The operator of the machine must not operate the machine until this manual has been
read, training is accomplished and operation of the machine has been completed
under the supervision of an experienced and qualified operator.
Operators of this equipment must possess a valid, applicable driver’s license, be
in good physical and mental condition, have normal reflexes and reaction time,
good vision and depth perception and normal hearing. Operator must not be using
medication which could impair abilities nor be under the influence of alcohol or any
other intoxicant during the work shift.
In addition, the operator must read, understand and comply with instructions
contained in the following material furnished with the equipment:
• This Operation & Safety Manual
• All instructional decals and plates
• Any optional equipment instructions furnished
• Commercial vehicle’s Operation & Maintenance Manuals
The operator must also read, understand and comply with all applicable Employer,
Industry and Governmental rules, standards and regulations.
MODIFICATIONS
Any modification to this machine must be approved by Jerr-Dan.
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HAZARD CLASSFICATION SYSTEM
SAFETY ALERT SYSTEM AND SAFETY SIGNAL WORDS
This is the Safety Alert Symbol. It is used to alert to the potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury
or death.
Indicates an imminently hazardous situation. If not avoided, will result in serious
injury or death. This decal will have a red background.
Indicates a potentially hazardous situation. If not avoided, could result in serious
injury or death. This decal will have an orange background.
Indicates a potentially hazardous situation. If not avoided, may result in minor or
moderate injury. It may also alert against unsafe practices. This decal will have a
yellow background.
Indicates information or a comply policy that relates directly or indirectly to the safety
of the personnel or protection of property.
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This product must comply with all safety related bulletins. Contact Jerr-Dan or the
local authorized representative for information regarding safety bulletins which may
have been issued for this product.
Jerr-Dan sends safety related bulletins to the owner of record of this machine. Contact
Jerr-Dan to ensure that the current owner of records are updated and accurate.
Jerr-Dan must be notified immediately in all instances where Jerr-Dan product have
been involved in an accident involving bodily injury or death of personnel or when
substantial damage has occurred to personal property on the Jerr-Dan product.
FOR:
• Accident Reporting and Product Safety Publications
• Current Owner Updates
• Questions Regarding Product Applications and Safety
• Standards and Regulations Compliance Information
• Questions Regarding Product Modifications
CONTACT:
Product Safety and Reliability Department
Jerr-Dan
13224 Fountainhead Plaza
Hagerstown, MD 21742
USA
or Your Local Jerr-Dan Office
In USA
Toll Free: 1-877-554-7233
Outside USA
Phone: 240-420-2661
Fax: 301-745-3713
E-mail
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REPORTING SAFETY DEFECTS
If you believe that your vehicle has a defect which could cause a crash
or could cause injury or death, you should immediately inform the National
Highway Traffic Safety Administration (NHTSA) in addition to notifying Jerr-
Dan.
If NHTSA receives similar complaints, it opens an investigation, and if it finds
that a safety defect exists in a group of vehicles, it may order a recall and
remedy campaign. However, NHTSA cannot become involved in individual
problems between you, your dealer, or Jerr-Dan.
To contact NHTSA, you may call the Vehicle Safety Hotline toll-free at 1-888-
327-4236 (TTY: 1-800-424-9153); go to https://www.nhtsa.gov/about-nhtsa/
contact-us; or write to:
Administrator
NHTSA
1200 New Jersey Avenue SE.
West Building
Washington, DC 20590
You can also obtain other information about motor vehicle safety from
https://www.nhtsa.gov/campaign/safercargov?redirect-safercar-sitewide.
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THIS PAGE IS INTENTIONALLY LEFT BLANK
Table of Contents
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TABLE OF CONTENTS
Revision Log
Read This First
Operator Qualifications b
Modifications b
Hazard Classfication System c
Safety Alert System and Safety Signal Words c
Reporting Safety Defects e
Table of Contents
Section 1 - General Safety Practices
1.1 General 1-1
1.2 Pre-Operation 1-2
Operator Training and Knowledge 1-2
Electrical Hazards 1-2
Crush and Collision Hazards 1-4
Winch Cable / Falling Load Hazards 1-5
Uncontrolled Towed Load Hazards 1-6
Tip-Over Hazards 1-7
Fall Hazards 1-7
Chemical Hazards 1-8
Battery Hazards 1-9
Personal Protective Equipment 1-9
Weather Conditions 1-10
Vehicle Equipment Damage 1-10
Section 2 - Pre-Operation And Inspection
2.1 Pre-Operation Check and Inspection 2-1
2.2 Decals 2-2
2.3 Walk-Around Inspection 2-4
2.4 Operational Checks 2-8
Operational Check 2-8
Section 3 - Controls & Indicators
3.1 General 3-1
3.2 In-Body Controls - Left Hand 3-2
3.3 In-Body Controls - Right Hand 3-3
3.4 10 Function Wired Hand Controller (If Equipped) 3-4
3.5 8 Function Wireless Hand Controller (If Equipped) 3-5
3.6 14 Function Wireless Hand Controller (If Equipped) 3-6
Section 4 - Operation
4.1 Underlift Operation - Manual Grids 4-2
4.2 Tie-down Straps - Manual Grids 4-8
4.3 Frame Fork Lift Atachment Package 4-10
4.4 Towball Hitch Attachment (Optional) 4-12
4.5 Rear Hydraulic Outrigger/Spades 4-14
4.6 Integral Spades 4-15
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4.7 Wrecker Boom Operation - Dual Line Boom 4-17
4.8 Tow Sling Operation (Optional) 4-21
Section 5 - Emergency Procedures
5.1 Lowering of the Wrecker Boom 5-1
5.2 Raising/Lowering/Retracting/Folding/Tilting the Underlift Boom...........5-2
5.3 Hydraulic Manual Override Operation ............................................5-3
Section 6 - Maintenance
6.1 Introduction 6-1
6.2 Maintenance And Lubrication 6-2
6.3 Oils And Greases 6-3
6.4 Wire Rope Handling And Inspection 6-5
6.5 Wire Rope Installation 6-7
6.6 Underlift Level Stop 6-10
6.7 Lubrication Charts 6-11
Lubrication Points 6-13
6.8 Trouble Shooting 6-15
Hydraulic System 6-15
P.T.O. Functioning Improperly 6-16
Hydraulic Pump 6-16
Hydraulic Pump 6-17
Winch Functioning Improperly 6-17
Remote Hand Controller 6-18
Section 7 - Specifications
7.1 Product Specifications 7-1
MPL-60 7-1
Truck Chassis 7-3
7.2 Capacities 7-4
Inspection, Maintenance and Repair Log
Transfer Of Ownership
Tabla de contenidos
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