Jbc UCR Manual

PROGRAMMERS GUIDE

Communication Protocol for

Automated Processes

Control Units

UCR, ALE, NAE, DDE, DME and HDE

This manual corresponds to the following references:

- UCR-A

- ALE-UA/UVA

- NAE-C (and previous versions)

- DDE-C (and previous versions)

- DME-A

- HDE-UD (and previous versions)

Physical Layer (PHL) for UCR

Communications Connector

- UCR Control Unit for Robot can be

connected to a PLC using a five-pin

Communications Cable (Ref. 0020261).

- Serial communication type is RS-232,

configured as 19200 bps, eight (8) data

bits, no (N) parity bit and one (1) stop bit

(19200-8N1).

- The communication connector provides

“switch” input.

- For a proper connection, it is necessary to

connect only 3 cables to the corresponding

3 pins at a typical DB9 male connector (PLC

or computer).

Communication Protocol

Communication protocol was developed to help you set up the communication between soldering

stations and a robot (PC or PLC).

It can be applied to the following JBC’s control units:

- UCR Control Unit for Robot

- ALE Automatic-Feed Soldering Control Unit

- NAE 2-Tool Control Unit

- DDE 2-Tool Control Unit

- DME 4-Tool Control Unit

- HDE Heavy Duty Control Unit

The protocol is divided into three layers:

- PHL: Physical layer

- DLL: Data link layer

- APL: Application layer (depends on station model)

40 mm

50 mm

60 mm

80 mm

100 mm

130 mm 130 mm

para manuales - color gris

200 mm

300 mm

1 3

2 4

Physical Layer (PHL) for ALE, NAE, DDE, DME and HDE Control

Units

- JBC control units can be connected to a PLC by a RJ12 direct cable (ref. 0019751) and DB9-

RJ12 Adapter (ref. 0015383).

- Serial communication type is RS-232, configured as 19200 bps, eight (8) data bits, no (N) parity

bit and one (1) stop bit (19200-8N1).

Front view

Control Box connector

Pin distribution

Pin Color Description

1 Brown Not used

2 White Serial input: RS232 RX

3 Blue Common reference:

GND for RS232 and pedal

4 Black Switch input: 0V or 24V to start feeding.

Leave it open to stop.

5 Grey Serial output: RS232 TX

Communications Connector

Switch input activates the Control Box, using a relay or transistor digital output. Digital output from

the PLC to the switch input can be PNP or NPN style, as well as a relay contact.

Transmitted data output - Grey cable

Pedal activation by

relay or digital output

Ground - Blue cable

Brown cable

Black cable

Received data input - White cable

DB9

Connector

Communications Cable

Ref. 0020261

Optional:

5 46 3 2 1

Data Link Layer (DLL) Applies to all

With no address

With address (factory default)

Start Control Header* Control Command Data* Stop Check

1 byte 1 byte 3 bytes 0 or 5 bytes 1 byte 1 byte

STX `R´, `W¨, À´, `N´ “code” “-9999” to “99999” ETX BCC

Start Source

Address

Target

Address

Control

Header*

Control

Command Data* Stop Check

1 byte 2 bytes 2 bytes 1 byte 3 bytes 0 or 5 bytes 1 byte 1 byte

STX “00” to “99” “00” to “99” `R´, `W¨, À´, `N´ “code” “-9999” to “99999” ETX BCC

The frame format is shown in the tables below. By factory settings, communications are made with

addresses. They can be disabled using W-SAD command. Depending on the command used, the

Data field* is not necessary.

*Info

Control Header Field* Data Field

R (Read) Is not used

W (Write) Used

A(Acknowlegement) Response to Reading Comands Used

Response to Writing Comands Is not used

N (Negative Acknowlegement) Used

Robot Station Connector

Pin distribution

Pin Description

1 Not used

2 Common reference: RS232 GND

3 Serial input: RS232 RX

4 Serial output: RS232 TX

5 Common reference: RS232 GND

6 Not used

Female RJ12

Connector

40 mm

50 mm

60 mm

80 mm

100 mm

130 mm 130 mm

para manuales - color gris

200 mm

300 mm

Frame Fields

Start

Source Address

Target Address

Control Header

Control Command

Data

Stop

Check

Start of transmission.

Corresponds to the character STX of ASCII code (0x02).

The Source Address range is from “00” to “99”.

The factory setting for Robot Address is “00”.

The Target Address range is from “00” to “99”.

Factory settings for JBC devices are as follows:

· Soldering Stations Address is “01”

· Solder Feeder Address is “10”

· Fume Extractor Address is “20”

Four Codes are used (see table from page 5).

Select the command to be used (see pages 11-29).

Composed of ﬁve digits. First tens of thousand is sent and thereafter

successively until the last unit.

Example: in order to send “12345” it is ﬁrst sent “1”, and ﬁnally “5”.

If it is a negative number, the minus sign is at the tens of thousands

digit, shown as an ASCII character “-”.

Example: In order to send “-50”, the data will be sent is “-0050”.

If the number has less than ﬁve digits, then zeros will be placed before.

Example: in order to send “375” the data will be sent is “00375”.

End of transmission.

Corresponds to the ASCII code character ETX (0x03).

This is an error Check Field. The value is obtained by calculating the

logic function XOR for the whole frame, excluding the BCC.

Command

Frame A

Frame Reception

The Robot sends a Command Frame to the JBC device. This information is send to the Application

Layer (APL). The Command Frame obtained from the robot is correct if it has the correct length and

“starts with STX + finishes with ETX + correct BCC”.

The JBC device will send a Response Frame. In the case of a Response Frame with errors, the Robot

determines the number of consecutive Command Frames that will send to the JBC device. If the

Robot receives a Response Frame with errors, it cannot be resent by the JBC device.

The JBC device does not expect ACK/NAK from the Robot.

Robot

Command

Frame A

Response

Frame A

Robot

JBC Device JBC Device

Command

Frame A

Response

Frame A

Response

Frame A

NAK

40 mm

50 mm

60 mm

80 mm

100 mm

130 mm 130 mm

para manuales - color gris

200 mm

300 mm

Application Layer (APL)

Tools:

Ports:

Number Description

0Without tool

1T210

2T245/ T470

2TR245/TR470

3PA120/AM120

4HT420/AT420

5DS360

6DR560

7NT115

8NP115/A N115

9TRA245/TRA470

Number Description

1Port 1

2Port 2

3Port 3

4Port 4

The robot starts the communication with a Command Frame and the JBC device sends a Response

Frame. For a detailed functional description, see the tables with the command overview starting on

pag e 11.

- Temperature is always shown in ºC.

- The power is given in thousands of the theorical maximum JBC Device power [%] without decimals.

Station Errors:

Number Description

00000 OK

00001 Stop due by overload (TRAFO)

00002 Temperature sensor error

00003 Memory

00004 Mains frequency

00005 JBC device model

00006 Not connected MCU tools

00007 Warning overload (TRAFO)

Port Errors:

Number Description

00000 OK

00001 Short-circuit

00002 Short-circuit non-recoverable, JBC Device should be restarted

00003 Open circuit

00004 No tool

00005 No tool accepted

00006 Tool detection

00007 Stop due by maximum powers (not implemented)

00008 Stop due by overload (MOS)

00009 Warning overload (MOS)

Communication Errors:

Number Description

00001 BCC error (frame error when doing the sum check)

00002 Format error (format is not correct, i.e. incorrect size)

00003 Out of range (modiﬁed value out of limit)

00004 Control error (control code not accepted)

00005 Robot Control Mode Error

(in JBC Device Menu is “off” for “Robot Mode” selected)

00006 Station model error (station unknown)

99999 Undeﬁned (error not deﬁned)

Tool Operating Status:

(Standard Processes)

Number Description

00000 Working

00001 Stand, it still has not gone into sleep mode (delay)

00002 Sleep*

00003 Hibernation*

*Not selectable with W-PSx commands.

40 mm

50 mm

60 mm

80 mm

100 mm

130 mm 130 mm

para manuales - color gris

200 mm

300 mm

The following diagram shows the soldering stations work flow:

Tool Operating Status:

(Automated Processes)

Suction Status:

Number Description

00000 Working

00010 Cooling

Number Description

00000 Desoldering OFF

00100 Desoldering ON

Work Stand

WPS100001 time delay time delay

Sleep Hibernation

Extractor

WPS100000

WPS100010

Motor Status:

Number Description

00000 Motor OFF

01000 Motor ON and forward motion (dispensing)

02000 Motor ON and backward motion

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