JAC Easyform Manual de usuario
1 V1-06-2022
EN – FR – DE – NL – RU – ES – IT – AR
2 V1-06-2022
3 V1-06-2022
EN- TRANSLATION OF ORIGINAL USER INSTRUCTIONS ........................................................................................................4!
FR- NOTICE D’UTILISATION ORIGINALE ...................................................................................................................................12!
DE- ÜBERSETZUNG DER ORIGINALANLEITUNG .....................................................................................................................20!
NL- VERTALING VAN DE ORIGINELE GEBRUIKERSHANDLEIDING .................................................................................28!
RU- ПЕРЕВОД ОРИГИНАЛЬНОГО РУКОВОДСТВА ПОЛЬЗОВАТЕЛЯ .............................................................................36!
ES- TRADUCCIÓN DEL MANUAL DE USO ORIGINAL ..............................................................................................................44!
IT- TRADUZIONE DELLE INFORMAZIONI SULL'UTILIZZO ORIGINALI ...........................................................................52!
ﻧﺴﻲ - ﺗﺮﺟﻤﺔ دﻟﯿﻞ اﻻﺳﺘﺨﺪ ا م اﻷﺻﻞ ي .................................................................................................................................................................60!
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EN- Translation of original user instructions
CHAPTER Page
1. BEFORE COMMISSIONING --------------------------------------------------------------------------- 5
2. WARRANTY ------------------------------------------------------------------------------------------------ 5
3. WARNINGS ------------------------------------------------------------------------------------------------- 6
4. TECHNICAL SPECIFICATIONS ---------------------------------------------------------------------- 7
4.1 Technical specifications
4.2 Details of materials in direct contact with the dough
5. INSTALLATION, COMMISSIONING ----------------------------------------------------------------- 7
5.1 Unpacking the machine
5.2 Location
5.3 Start-up
5.5 Danger
6. CONTROLS ------------------------------------------------------------------------------------------------- 8
6.1 Controls
6.2 Work area
7. OPERATION ------------------------------------------------------------------------------------------------ 8
8. MAINTENANCE ------------------------------------------------------------------------------------------- 9
8.1 Daily
8.2 Weekly
8.3 Annually, by an approved agent
9. CONSUMABLES ------------------------------------------------------------------------------------------ 9
10. MALFUNCTIONS ------------------------------------------------------------------------------------------ 10
11. LIST OF COMPONENTS IN ILLUSTRATIONS --------------------------------------------------- 11
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1. BEFORE COMMISSIONING
Thank you for choosing a JAC system. It is essential that you read these instructions before
installing and commissioning this machine. This will protect you and avoid damaging your
machine.
These instructions refer to various illustrations in order to make them easier to understand.
These illustrations are at the end of the instructions. Please refer to them whenever you see
the following symbols: (fig.X, n°Y).
To ensure your machine gives you full satisfaction over the coming years, we invite
you to familiarise yourself with the following advice:
- Enlist the help of your approved agent for installation, commissioning and service support.
- In order to be covered by the 5-year warranty (see terms and conditions set out below),
please have your dealer fill in the service booklet when your machine is being installed. This
service booklet is at the back of your machine.
2. WARRANTY
All JAC products are covered by a 5-year warranty.
This warranty is valid for all parts on your machine, including electronic components,
excluding consumables (please contact us for further information). Spare parts, which are
available for a minimum of 10 years, are always delivered by express courier. This warranty
takes effect on the date the equipment is installed.
Subject to the following restrictive conditions:
- Equipment acquired from an approved dealer;
- Installation carried out by an approved agent;
- Equipment used in accordance with the instructions for use and for the intended purpose
for which it was manufactured;
- Equipment serviced on a daily basis in compliance with the instructions for use;
- Regular servicing by the approved agent in compliance with service specifications with,
at least one service a year (servicing chargeable to the user).
- Exclusive use of genuine JAC parts.
If there is no record of servicing by an approved agent and/or if the service booklet
has not been filled in correctly, warranty cover will be limited to one year.
This warranty does not cover:
- Replenishment of consumables;
- Parts not accepted as defective by our company;
- Problems due to improper use of the equipment;
- Problems due to installation not carried out by an approved agent;
- Parts or problems due to transit damage or improper handling.
Repairing and/or replacing defective parts during the warranty period does not
bring about an extension to said warranty.
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3. WARNINGS
It is most important that these user instructions be kept with the machine for any future
reference. Should this machine be sold or transferred to another user, please ensure that the
user instructions are handed over such that this new user can be familiarised with its operation
and warnings associated with it.
These warnings are given for your safety and that of others. We would therefore ask
you to read them carefully before installing and using the machine.
This machine has been designed for use by authorised adults. Please ensure therefore
that children do not touch it or use it as a toy.
This machine is intended exclusively for trade use.
It is dangerous to modify or attempt to modify the specifications of this machine.
Follow the instructions given for its use.
This machine must be stored and used indoors in a room, protected from moisture and
heat.
This machine must be adequately illuminated to operate it.
The noise level of this machine does not exceed 65 dB(A) in accordance with standard EN
ISO 3744.
This machine must be used by one person at a time (unless instructed otherwise).
This unit is heavy. Take all necessary safety precautions when handling it.
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4. TECHNICAL SPECIFICATIONS
4.1 Technical specifications
Easyform
Easyform Moveo
Height, cover open (mm)
970
1751
Width (mm)
875
875
Length (mm)
590
720
Packaging (mm)
600x800x630
1200x800x930
Net weight (kg)
60
100
Production rate (pieces / hour)
200
200
*Production rates can vary depending on the hydration rate, recipes and grids used.
4.2 Details of materials in direct contact with the dough.
Tank: STAINLESS STEEL 304
Tamping plates: POM C / PE 100 - grey
Grid blades: Stainless steel 304
Moulder grid blades: EN AW-6060
5. INSTALLATION AND COMMISSIONING
5.1 Unpacking the machine:
A. Remove the protective film from the machine.
B. Cut the straps holding the machine and the base onto the pallet.
C. You can take the machine off the pallet. Because of its bulk and weight, do this operation with at least two
people in order to lower it as gently as possible onto the floor or the machine mounting and to avoid any injury.
After unpacking your machine, check to ensure that it has not been damaged in transit.
Please notify us of any discrepancy.
5.2 Location:
In order to achieve excellent performance and long-term reliability, choose a location which is well
ventilated, away from sources of heat, with a sturdy surface free from vibration.
If the machine has been sold on its own without a base, it will require to be fixed to the surface on which
it will be used. The latter must be stable and must not tip over during the various phases of machine
operation and must be capable of withstanding the stresses generated while the machine is in use.
If the machine has been sold with its Moveo base (fig1), position the machine on the base and secure
it using the M8 screws and washers supplied with the machine. Carry out this operation with at least
two people.
5.3 Commissioning:
Before commissioning, ensure that there are no extraneous objects interfering with the
machine’s moving parts.
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5.4 Danger:
The machine must be used and cleaned by no more than one operator.
Any maintenance work or replacement of parts must be carried out by an approved
Agent.
6. CONTROLS AND SAFETY FEATURES
6.1 Controls:
Your machine is equipped with several operating and handling controls/levers (fig1&2).
6.2 Work area:
The work area is at the front of the machine; the Click&Cut frame to the left of the operator,
the tamping lever to their right (fig3).
7. OPERATION
Each time before the machine is used, check the cutting grid and the tank for cleanliness. They must
be clean and free from residues and dry dough pieces.
EASYFORM operating procedure (fig5).
A. Engage the grid frame closure hook (fig2), raise the frame.
B. Open the flap to let the grids through (fig2), install a grid in the frame and close the flap again.
C. Ensure the tamping / cutting lever is pushed back to the fullest extent towards the rear of the
machine (fig1).
D. Place a tamping plate in the tank.
E. Dust the tamping plate and the tank with flour.
F. Empty the dough into the tank and spread it around roughly by hand.
G. Dust the dough with flour and cover it with the second tamping plate.
H. Close the frame.
I. Operate the lever to tamp the dough.
J. Open the frame, operate the lever to retrieve the tamping plate.
K. Close the frame again and operate the tamping / cutting lever.
L. Once cutting has been completed, open the frame, lower the tamping lever to its fullest extent.
M. Remove the coarse tamping plate from the tank and collect the dough pieces.
For reasons of food hygiene, dough or flour left in the machine mechanism or outside it must
not be reused or reintroduced into the food chain under any circumstances.
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8. MAINTENANCE
Important: The machine must be cleaned by one person alone, with the lever in the rearmost
position (tamping plate down). Failure to observe this instruction increases the risk of serious
accidents.
8.1 Daily, by a trained operator:
It is essential to ensure on a regular basis that the various functional units of the machine are
operating correctly:
Ø With machine empty, operate the tamping lever (fig1). Check to ensure there are no friction
points.
Ø Check to ensure that the frame closure hook is operating correctly (fig2).
Place the tamping plate in the lowered position and clean the tank.
Clean the Click&Cut frame.
Clean the grids.
Clean the inside of the machine, drop dough and flour residues into the collection tray and empty it.
8.2 Weekly, by a trained operator:
Wash the entire body with a damp cloth.
Empty the flour collection tray.
With the plate in the lowered position, clean the machine tank using a damp cloth.
Using a vacuum cleaner, clean all over the inside of the machine as well as the mechanical
components.
8.3 Annually, by an approved agent:
Ensure there is no abnormal noise when the machine is in operation. At the same time check to ensure
that the plate is centred correctly in the tank.
Detach the machine from its base, tilt it if necessary to tighten the friction disc pressure screws (fig4);
clean and lubricate the racks as well as the pinions (fig4).
9. CONSUMABLES
When ordering a spare part, check with your approved agent which part is required based on the spare
parts catalogue issued by the manufacturer.
Always quote the machine serial number shown on the nameplate.
Your agent will place the orders with JAC.
List of CONSUMABLES:
ITEM CODE
DESCRIPTION
F4602008
Non-slip pad.
F4602004
Friction disc.
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10. MALFUNCTIONS
Should the problem persist, please contact your technician.
Problem
Check
Tamping / cutting lever difficult to operate
Check tank cleanliness.
Check the condition of the racks and pinions.
Check the condition of the mechanism in the machine.
Poor dough piece cutting
Check the plate alignment relative to the tank edges.
Check to ensure that the Click&Cut frame is in proper
contact with the tank.
Check the grid blades for appearance and cleanliness.
Tamping plate drops down again of its own
accord
Retighten the friction disc pressure screws (fig4).
NB: this operation must be carried out with the tamping
plate raised: pinch point hazard.
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