Ironman4x4 SLIDE-AWAY Manual de usuario
ROLL AWAY HARD TONNEAU
INSTALLATION
GUIDE
NOTE: Although Ironman 4x4 take every possible
measure to prevent water and dust from entering
the cargo area, we cannot be held accountable for holes
and gaps in your factory tub
ISLIDEAWAY0XX/280921
SLIDE-AWAY
©Copyright 2021 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd
Page 2 of 15
SLIDE-AWAYInstallation Guide
©Copyright 2021 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd
Tools Required
Bolt Tension Chart
Metric and Imperial
Spanner Set
5mm Hex Key Phillips Head Screwdriver Flat Bladed Screwdriver 25mm Hole Saw Drill
Main Drum Assemblies
Qty: 1
Side Tracks
Qty: 2
Top Cover
Qty: 1
Positioning Bar
Qty: 1
Drain Tubes
Qty: 4
Adhesive Foam Tape Bolts with Screw Washer
Qty: 8
Rubber Cover for Front
End Track
Qty: 2
Drain Tube Rubber
Washers
Qty: 4
Hose Clamps
Qty: 4
Clamp Bracket Dome Head Cap Screw
Qty: 6
Top Cover Mounting Kit
Qty: 10
T-bolt and Nut Kit
Qty: 6
Bracket Mounting
Qty: 8
Remote Control
Qty: 2
Cable Ties
Qty: 5
Bracket Covers
Grade TORQUE
BOLT SIZE
M6 x 1 M8 x 1.25 M10 x 1.25 M12 x 1.25 M14 X 1.5
8.8
Nm 10.5 25 49 88 140
ft/lb 7.7 18 36 64 103
Parts List
A1
A6
A18
A11
A14
A16
Qty: 4
Qty: 6
Qty: 4
Depending
on model,
either
A3
A8
B2
A2
A7
A17
A19
B1
A4
A9
B3
A5
A10
A13
A15
Qty: 4
Qty: 6
Depending
on model,
either
Page 3 of 15
SLIDE-AWAYInstallation Guide
©Copyright 2021 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd
1. Before installation check the
product is compatible with your
vehicle make, model and year.
2. Open the carton and unpack the
contents
It is recommended to lay out the
contents to make it easier to find
during installation
Separate the packaging into
recyclable and rubbish elements
and dispose of appropriately.
Page 4 of 15
SLIDE-AWAYInstallation Guide
©Copyright 2021 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd
3. If required, remove the sports bar
from the vehicle.
Take care to inspect any mounting
holes left after removal of the
sports bar. If necessary, coat
any exposed metal with a cold
galvanising solution to protect
against corrosion.
4. Clean the top faces of the ute tub.
A clean surface reduces chances
of damage and corrosion, and
improves the seal of the
Slide-Away on the vehicle.
Page 5 of 15
SLIDE-AWAYInstallation Guide
©Copyright 2021 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd
5. Install A8 rubber covers into the
front of each track.
NOTE: Notch in the rubber cover
matches the slot in the track.
6. Pull track forward at least two
slats.
a) Using a 5mm hex key, remove the
clutch protection plate. This can be
found above the label on the left
hand side of the drum assembly.
b) With a flat bladed screwdriver, turn
the clutch screw 3-4 times anti-
clockwise, or until the sliding cover
rolls forward freely.
c) Slide cover out so that sliding
cover’s end piece plus two slats
are outside of the drum.
d) Retighten clutch screw, and
replace protective plate.
e) Ensure that sliding cover will not
move in or out of the drum freely.
Page 6 of 15
SLIDE-AWAYInstallation Guide
©Copyright 2021 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd
7. Attach side tracks to main drum.
a) Align slot in bottom of side track
with the locator on the end of the
main drum.
b) Start sliding track on, but do not
pull all the way back.
c) Check the end of the sliding cover.
There is a plastic interface that
slides into a cut out on the vertical
inside face of the side track.
d) Ensure the end of the sliding cover
is located in the track before
pushing all the way back.
The five metal fingers should be
sitting above the sliding cover.
e) Repeat for the opposite side.
Page 7 of 15
SLIDE-AWAYInstallation Guide
©Copyright 2021 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd
8. Secure side tracks to main drum.
a) For this step, it may be best to
rest the main drum with loosely
attached side tracks on its end.
b) Insert 6x fasteners - 3 per side -
from pack B2.
NOTE - threadlock has been pre-applied
to the fasteners. If the fasteners
need to be removed for any
reason, a medium strength thread
locking compound (e.g. blue)
should be reapplied.
c) Use a 5mm hex key to tighten.
Page 8 of 15
SLIDE-AWAYInstallation Guide
©Copyright 2021 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd
9. Install top cover to Drum using
fastener pack B2.
a) Separate tops and bottoms from
plastic caps.
b) Place top cover over drum. Align
cover’s holes with threaded holes
in the metal fingers on the drum.
c) Place a plastic cap base in each
hole.
d) Insert and fasten a screw with a
Phillips head screwdriver.
e) Snap in a plastic cap over the top.
Before proceeding, check Step 11.
Consider drilling drain holes at the front
of the tub now while the Slide-Away can
be easily moved.
Page 9 of 15
SLIDE-AWAYInstallation Guide
©Copyright 2021 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd
10. Lift drum and side track assembly
onto vehicle.
THIS IS A MINIMUM TWO
PERSON JOB.
CHECK THAT
- the unit is sitting square on the
vehicle’s tub.
- the rubber lips on the side tracks
are not caught up.
- the rubber flap at the end of the
drum is not caught between the
drum and the front of the tub. The
flap should hang between the tub
and cab.
-If the cabin end of the tub sits
lower than the sides, apply foam
tape (A6) to ensure a good seal
Angle the supplied aluminium
positioning bar (A4) into the tracks
and straighten up to be parallel
with the slats.
Slide to the end of the tub and
leave in place to keep tracks
square during next steps.
Page 10 of 15
SLIDE-AWAYInstallation Guide
©Copyright 2021 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd
11. Attach Tub Brackets.
a) Slide M6x25 mm T-Bolts (B8) into
the underside of the side tracks.
b) Attach the L-bracket with the
long slot to the T-bolt, and loosely
secure with a M6 nut using a
10mm spanner. (A11, A14, or
A16, depending on model)
c) Slide the vertical bracket into place
behind the horizontal bracket,
using the half-moon opening.
(A11, A14, or A16, depending on
model)
The top of this bracket should sit
on the underside of the tub’s lip.
If the tub liner needs to be cut
for access to the underside of
the lip, mark around the edge
of the brackets, cut liner, and
then continue.
d) Loosely Secure two brackets
together using the M8 bolts with
captive washer and spring washer
(A7).
e) Insert a long bolt through the
bottom hole of the bracket, then
attach a rubber stopper to the
end (A7). Drive until the rubber
stopper fixes hard against inside
face of tub.
f) Before final tightening, check
tracks are still square on tub.
g) Tighten all fasteners.
h) Attach snap-on plastic covers over
the mount brackets (A13 or A15,
depending on model).
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