Interroll MultiControl Manual de usuario
INSPIRED BY EFFICIENCY
MultiControl
for RollerDrive
Sensor 1
I/0 1
RD 1
Link A
RD 2
Sensor 2
I/0 2
Sensor 1
®
I/0 1
RD 1
Link A
RD 2
Sensor 2
I/0 2
Power
Ready
Com
Fault
Sensor 1
I/0 3
RD 3
Link B
RD 4
Sensor 4
I/0 4
Sensor 1
I/0 3
RD 3
Link B
Sensor 4
RD 4
I/0 4
4
3
1
2
User Manual
Interroll MultiControl
Version 2.3 (01/2017) en-US
Translation of original instruction manual
Manufacturer's address
Interroll Engineering GmbH
Hoeferhof 16
D-42929 Wermelskirchen
Ph. +49 2193 23 0
Fax +49 2190 2022
www.interroll.com
Contents
We strive for the information presented to be correct, up to date and complete. We have
carefully worked out the contents of this document. However, we assume no liability for
the information. We expressly deny any liability for damages or consequential damages
that are connected in any form with the use of this document. We reserve the right to
change the documented products and product information at any time.
Copyright / intellectual property right
Texts, images, graphics and the like as well as their arrangement are protected by
copyright and other protection laws. Reproduction, modification, transfer or publication
of any part or the entire content of this document in any form is prohibited. This
document is intended exclusively for information purposes and for the intended use and
does not authorize the reproduction of the respective products. All signs contained in this
document (registered trademarks, such as logos and business designations) are the
property of Interroll Engineering GmbH or third parties and may not be used, copied or
distributed without prior written consent.
1108094 Version 2.3 (01/2017) en-US
Translation of original instruction manual
Interroll MultiControl
Version 2.3 (01/2017) en-US
Translation of original instruction manual
3
Table of Contents
Introduction................................................................................................................................ 6
Information about the manual....................................................................................................................6
Contents ......................................................................................................................................................6
The manual is part of the product .......................................................................................................6
Warning notices in this manual ..................................................................................................................6
Symbols.............................................................................................................................................................6
Safety ......................................................................................................................................... 7
State of the art................................................................................................................................................7
Intended use ....................................................................................................................................................7
Personnel qualification ..................................................................................................................................7
Operators...................................................................................................................................................7
Qualified person.......................................................................................................................................7
Electricians ..................................................................................................................................................7
Dangers.............................................................................................................................................................8
Bodily injury................................................................................................................................................8
Electricity .....................................................................................................................................................8
Working environment..............................................................................................................................8
Faults during operation...........................................................................................................................8
Maintenance ..............................................................................................................................................8
Accidental motor start.............................................................................................................................8
Interfaces to other devices...........................................................................................................................9
Operating modes...........................................................................................................................................9
Normal mode.............................................................................................................................................9
Special mode .............................................................................................................................................9
Product information................................................................................................................10
Product description .....................................................................................................................................10
Teach-In procedure ............................................................................................................................... 10
Energy recovery / Overvoltage protection ...................................................................................10
Overload protection device ............................................................................................................... 10
Structure ........................................................................................................................................................11
Scope of supply ...........................................................................................................................................12
Nameplate ....................................................................................................................................................12
Technical data ..............................................................................................................................................13
Dimensions.....................................................................................................................................................13
Transport and storage ............................................................................................................15
Ambient conditions for transport and storage....................................................................................15
Transport........................................................................................................................................................15
Storage ..........................................................................................................................................................15
Assembly and installation .....................................................................................................16
Warning information for assembly.........................................................................................................16
Assembly of MultiControl..........................................................................................................................16
Initial assembly........................................................................................................................................ 16
Repeated assembly ............................................................................................................................... 17
Warning notices concerning the electrical installation......................................................................18
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Table of Contents
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Electrical installation ...................................................................................................................................19
Connect the power supply .................................................................................................................. 19
Connecting the RollerDrive .................................................................................................................20
Connecting the bus................................................................................................................................ 21
Connecting the sensors ........................................................................................................................ 22
Initial startup and operation..................................................................................................23
Checks before initial startup.....................................................................................................................23
Configuration options ................................................................................................................................23
User interface.......................................................................................................................................... 24
Service Data Objects (SDO)............................................................................................................... 25
Magnetic sensor..................................................................................................................................... 25
Configuring MultiControl ..........................................................................................................................28
Setting bus parameters........................................................................................................................ 28
Selecting the application module ...................................................................................................... 29
Configuring inputs and outputs.......................................................................................................... 29
Defining the motor type.......................................................................................................................29
Switching off the LED indicators ........................................................................................................29
Defining the error behavior................................................................................................................29
Resetting to factory settings................................................................................................................ 30
Reading out version information ....................................................................................................... 30
Operation......................................................................................................................................................31
Pre-startup checks..................................................................................................................................31
Start...........................................................................................................................................................31
Stop ...........................................................................................................................................................31
Process data .................................................................................................................................................32
Process image of the inputs ................................................................................................................32
Process image of the outputs.............................................................................................................. 34
Maintenance and cleaning....................................................................................................37
Warning notices concerning maintenance and cleaning..................................................................37
Maintenance.................................................................................................................................................37
Checking MultiControl.......................................................................................................................... 37
Replacing MultiControl.........................................................................................................................37
Cleaning.........................................................................................................................................................37
Decommissioning and disposal ............................................................................................38
Shutdown.......................................................................................................................................................38
Disposal..........................................................................................................................................................38
Troubleshooting.......................................................................................................................39
Meaning of the LEDs ..................................................................................................................................39
General LEDs ..........................................................................................................................................39
LEDs of connections...............................................................................................................................40
Troubleshooting............................................................................................................................................41
Error messages.......................................................................................................................................41
Additional faults ..................................................................................................................................... 42
Appendix .................................................................................................................................43
Accessories....................................................................................................................................................43
Data types.....................................................................................................................................................43
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Cyclical process image...............................................................................................................................44
Input...........................................................................................................................................................44
Output ......................................................................................................................................................48
Acyclical data...............................................................................................................................................50
Version information ............................................................................................................................... 50
Manufacturer information...................................................................................................................50
Diagnostic information .........................................................................................................................50
Error information ...................................................................................................................................51
Network online time.............................................................................................................................. 51
Control program information.............................................................................................................51
Bus parameters.......................................................................................................................................52
Motor settings......................................................................................................................................... 53
Inputs and outputs.................................................................................................................................54
LED indicators .........................................................................................................................................55
Application module ...............................................................................................................................55
Error behavior........................................................................................................................................56
I/O configuration.........................................................................................................................................57
Error codes....................................................................................................................................................58
Declaration of Conformity........................................................................................................................61
Interroll MultiControl
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Introduction
Information about the manual
Contents This manual contains important notes and information about the various operating phases of the
MultiControl.
The manual describes the MultiControl as it is delivered by Interroll.
In addition to this manual, special contractual agreements and technical documents apply to
special versions.
The manual is part of the
product
4For trouble-free, safe operation and warranty claims, read the manual first and follow the
instructions.
4Keep the manual near to the MultiControl.
4Pass the manual on to any subsequent operator or occupant.
4NOTICE! The manufacturer does not accept any liability for faults or defects due to
non-observance of this manual.
4If you have any questions after reading the operating instructions, please contact the Interroll
customer service. Contact persons close to you can be found on the Internet under
www.interroll.com/contacts.
Warning notices in this manual
The warning notices refer to risks which may arise while usage the MultiControl. They are
available in four danger levels identified by the signal word:
Signal word Meaning
DANGER Identifies a danger with high risk that can lead to death or serious injury if it
is not avoided.
WARNING Identifies a danger with medium risk that can lead to death or serious injury
if it is not avoided.
CAUTION Identifies a danger with low risk that can lead to minor or medium injury if it
is not avoided.
NOTICE Identifies a danger that can lead to property damages.
Symbols
This symbol marks useful and important information.
Requirement:
RThis symbol represents a prerequisite to be met prior to assembly and maintenance work.
4This symbol marks the steps to be carried out.
Interroll MultiControl
Version 2.3 (01/2017) en-US
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Safety
State of the art
The MultiControl has been built to comply with the state of the art and is operationally safe in its
delivered state. Nevertheless, users may encounter hazards during use:
Disregarding the notices in this manual may lead to serious injury.
4Carefully read the manual and follow its content.
Intended use
The MultiControl may only be used for industrial applications and in an industrial environment to
control a RollerDrive EC310 or a VDC motor. A corresponding adapter must be used to connect
a VDC motor.
The MultiControl must be integrated into a conveyor module or conveyor system. Any other use
is considered inappropriate.
Any modifications that affect the safety of the product are not permitted.
The MultiControl may only be operated within the defined operating limits.
Deviating applications require the approval of Interroll.
Personnel qualification
Unqualified personnel cannot recognize risks and, as a result, is subject to greater dangers.
4Authorize only qualified personnel with the activities described in these installation and
operating instructions.
4The operating company must ensure that the personnel follows locally applicable regulations
and rules during their work with regard to safety and dangers.
The following target groups are addressed in these installation and operating instructions:
Operators Operators have been instructed in the operation and cleaning of the MultiControl and follow
the safety guidelines.
Qualified person A specialist is a person who, based on his relevant technical training, education and experience,
is capable of detecting risks and avoiding dangers that could occur during the use of the
product.
Electricians Persons working on electrical installations must have the pertinent technical training. They require
suitable training, suitable education and experience that enables them to detect risks and avoid
dangers which could originate from the electricity. (IEC 60204-1)
Interroll MultiControl
Safety
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Translation of original instruction manual
Dangers
The following list provides information about the various types of danger or damage that may
occur while working with the MultiControl.
Bodily injury 4Work on the device must be performed only by authorized qualified persons in accordance
with the applicable regulations.
4Before using the MultiControl, ensure that no unauthorized personnel is in the vicinity of the
conveyor.
Electricity 4Only perform installation and maintenance work in the de-energized state.
4Secure the device against inadvertent activation.
Working environment 4Do not use the MultiControl in areas where there is a hazard of explosion.
4Remove material that is not required and unnecessary objects from the workspace.
Faults during operation 4Regularly inspect the MultiControl for visible damage.
4If you notice smoke, switch off the power immediately and ensure that it cannot be switched
on again accidentally.
4Immediately contact a qualified person and have the person determine the cause of the fault.
Maintenance 4Because the product does not require maintenance, you only need to inspect the
MultiControl regularly for visible damage and that all cables and screws are firmly in place.
Accidental motor start 4Ensure that a connected motor cannot start accidentally, particularly for assembly,
maintenance work and troubleshooting.
Interroll MultiControl
Safety
Version 2.3 (01/2017) en-US
Translation of original instruction manual
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Interfaces to other devices
By assembling the MultiControl in a conveyor module, potential hazards may occur. These are
not part of this manual and have to be analyzed during the design, installation and startup of
the complete system.
4After assembling the MultiControl in a conveyor module, check the whole system for a new
potential dangerous spot before switching on the conveyor.
4Additional constructive measures may be required.
Operating modes
Normal mode Operation of the installed device at the end customer's as a component in a conveyor in a
complete system.
Special mode Special operation refers to all operating modes which are required to guarantee and maintain
regular operation.
Special operating mode Explanation Comment
Transport/storage Loading and unloading, transport and storage -
Assembly/Initial start-up Installation at the end customer and performing the test run -
Cleaning External cleaning without removing protective devices In the de-energized state
Maintenance/Repairs Maintenance and inspection tasks In the de-energized state
Troubleshooting Troubleshooting in the event of a fault -
Fault elimination Eliminating the fault In the de-energized state
Decommissioning Removing from the complete system In the de-energized state
Disposal Removing from the complete system and disassembly In the de-energized state
Interroll MultiControl
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Product information
Product description
The MultiControl is a control for conveyor systems that can control up to four motors. At the
same time, it is also a certified I/O device for PROFINET, EtherNet/IP and EtherCAT and, as such,
can be networked with other MultiControls and a PLC.
Sensors and RollerDrive can be integrated directly into the fieldbus layer via the MultiControl.
This allows saving a complete additional sensor/actuator layer.
The MultiControl can easily and flexibly be configured via a PLC programming environment, a
web user interface or the Interroll Teach-In procedure. The procedure simplifies and shortens the
startup time on site and also enables the simple exchange of a single MultiControl.
If a special conveyor logic is to be used, the MultiControl can be equipped with a special
software by Interroll. As a result, it can be used as an individual control system – with or without
connected PLC.
The MultiControl is compatible with all 24-V conveyor modules from Interroll Automation GmbH.
So-called ZPA+ programs are used to operate the conveyor modules. These programs are
described in a separate operating manual. The functions of the ZPA programs are also
described in a separate operating manual.
Teach-In procedure To provide an easy startup of large conveyor systems with many zones, it is possible to
automatically configure MultiControl. For this purpose, the fault signals or operational currents
of the connected motors as well as the signals of at least two adjacent zone sensors are
captured and analyzed and used to determine or specify the following settings:
• The number of motors connected to every MultiControl
• The number of zones per MultiControl
• The network address of every MultiControl
• A name assignment for every MultiControl
• The neighboring relations of the MultiControl
• Rotating direction of the motors for downstream transport
The function of the teach-in procedure is described in a separate operating manual.
Energy recovery /
Overvoltage protection
If the RollerDrive is braked or stopped, the kinetic energy of the RollerDrive (and the material
being conveyed) will be converted into electrical energy. This energy is fed back into the system
where it can be used by other RollerDrive.
If the energy recovery is higher than the energy demand the excess energy is converted into
heat by a brake chopper integrated in the MultiControl. The brake chopper is activated when
the voltage exceeds 25.2V. As such, excessively high voltages within the system are avoided.
Overload protection
device
If the brake chopper is activated for more than two seconds, it is switched off again since it is
assumed in this case that the power supply delivers an incorrect voltage. If overload protection is
active, this is shown on the LED display. As long as overload protection is active, the motors
cannot be switched on.
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