INOXPA INNOVA P Manual
10.250.32.0056
DOUBLE SEAT VALVE
INNOVA P
Original Instructions
10.250.30.07EN
(0) 2023/07
INSTALLATION, SERVICE AND MAINTENANCE INSTRUCTIONS
E C D e c l a r a t i o n o f C o n f o r m i t y
Model:
INOXPA S.A.U.
Telers, 60
17820 - Banyoles (Spain)
hereby declare under our sole responsibility that the
Type:
Serial number:
INNOVA
P
Technical Oce Manager
3rd July 2023
10.250.30.08EN
(0) 2023/07
Document:
Revision:
Machine: DOUBLE SEAT VALVE
David Reyero Brunet
fullls all the relevant provisions of the following directive:
Machinery Directive 2006/42/EC
Pressure Equipment Directive 2014/68/EU1
Regulation (EC) nº 1935/2004
Regulation (EC) nº 2023/2006
and with the following harmonized standards and/or regulations:
EN ISO 12100:2010, EN ISO 13732-1:2008, EN 1672-2:2005+A1:2009,
EN ISO 14159:2008, EN 12266-1:2012, EN 19:2016, EN ISO 13857:2019
The technical le has been prepared by the signer of this document.
Size: DN 40 - DN 100 / OD 1½’’ - OD 4’’
IXXXXXXXXX to IXXXXXXXXX
XXXXXXXXXIINXXX to XXXXXXXXXIINXXX
1
DN≤25 Designed and manufactured in accordance with the sound engineering practice
DN>25 Class I equipment. Conformity assessment procedure used: Module A
D e c l a r a t i o n o f C o n f o r m i t y
Model:
INOXPA S.A.U.
Telers, 60
17820 - Banyoles (Spain)
hereby declare under our sole responsibility that the
Type:
Serial number:
INNOVA
P
Technical Oce Manager
3rd July 2023
10.250.30.09EN
(0) 2023/07
Document:
Revision:
Machine: DOUBLE SEAT VALVE
David Reyero Brunet
fullls all the relevant provisions of the these regulations:
Supply of Machinery (Safety) Regulations 2008
Pressure Equipment (Safety) Regulations 20161
and with the following designated standards:
EN ISO 12100:2010, EN ISO 13732-1:2008, EN 1672-2:2005+A1:2009,
EN ISO 14159:2008, EN 12266-1:2012, EN 19:2016, EN ISO 13857:2019
The technical le has been prepared by the signer of this document.
Size: DN 40 - DN 100 / OD 1½’’ - OD 4’’
IXXXXXXXXX to IXXXXXXXXX
XXXXXXXXXIINXXX to XXXXXXXXXIINXXX
1
DN≤25 Designed and manufactured in accordance with the sound engineering practice
DN>25 Class I equipment. Conformity assessment procedure used: Module A
1. Table of Contents
1. Table of Contents
2. Generalities
2.1. Instructions manual........................................................................................................................................... 5
2.2. Compliance with the instructions.................................................................................................................. 5
2.3. Warranty ............................................................................................................................................................... 5
3. Safety
3.1. Warning symbols................................................................................................................................................ 6
3.2. General safety instructions............................................................................................................................. 6
4. General Information
4.1. Description ........................................................................................................................................................... 7
4.2.Application............................................................................................................................................................ 7
5. Installation
5.1. Reception of the valve...................................................................................................................................... 8
5.2.Transport and storage ...................................................................................................................................... 8
5.3. Identication of the valve................................................................................................................................. 8
5.4. Location .............................................................................................................................................................. 10
5.5. General installation ......................................................................................................................................... 10
5.6. Checking and review .......................................................................................................................................11
5.7. Body orientation ................................................................................................................................................11
5.8. Welding ................................................................................................................................................................11
5.9. Connecting the air to actuator ..................................................................................................................... 12
6. Start-up
7. Operating problems
8. Maintenance
8.1. General considerations.................................................................................................................................. 15
8.2. Maintenance...................................................................................................................................................... 15
8.3. Cleaning.............................................................................................................................................................. 16
8.4. Disassembly and assembly the valve....................................................................................................... 17
8.5. Replacing the seat seal ................................................................................................................................. 21
8.6. Disassembly and assembly of the actuator ............................................................................................ 22
9. Technical Specications
9.1. Valve .................................................................................................................................................................... 24
9.2.Actuator............................................................................................................................................................... 24
9.3. Materials ............................................................................................................................................................. 24
9.4. Sizes available.................................................................................................................................................. 24
9.5. Weights ............................................................................................................................................................... 25
9.6. Dimensions ........................................................................................................................................................ 25
9.7. Exploded drawing and parts list.................................................................................................................. 26
4INOXPA S.A.U. 10.250.30.07EN · (0) 2023/07
2. Generalities
2.1. INSTRUCTIONS MANUAL
This manual contains information about the reception, installation, operation, assembly and mainte-
nance of the double seat valve INNOVA P.
Carefully read the instruction prior to starting the valve, familiarize yourself with the installation, ope-
ration and correct use of the valve and strictly follow the instructions. These instructions should be
kept in a safe location near the installation area.
The information published in the instruction manual is based on updated data.
INOXPA reserves the right to modify this instruction manual without prior notice.
2.2. COMPLIANCE WITH THE INSTRUCTIONS
Not following the instructions may impose a risk for the operators, the environment and the machine,
and may cause the loss of the right to claim damages.
This non-compliance may cause the following risks:
- failure of important machine/plant functions,
- failure of specic maintenance and repair procedures,
- possible electrical, mechanical and chemical hazards,
- risk to the environment due to the type of substances released.
2.3. WARRANTY
The conditions of the warranty are specied in the General Sales Condition that has been delivered
at the time of placing your order.
Please do not hesitate to contact us in case of doubts or if further explanations are required regar-
ding specic data (adjustments, assembly, disassembly, etc.).
The machine may not undergo any modication without prior approval from the manu-
facturer.
For your safety, only use original spare parts and accessories. The usage of other parts
will relieve the manufacturer of any liability.
Changing the service conditions can only be carried out with prior written authorization
from INOXPA.
The non-compliance of the prescribed indications in this manual means misuse of this gear on the
technical side and the personal safety and this exempts INOXPA of all responsibility in case of ac-
cidents and personal injuries and/or property damage. Also, excluded from the warranty all break-
downs caused by improper use of the gear.
Generalities
5
INOXPA S.A.U. 10.250.30.07EN · (0) 2023/07
3.1. WARNING SYMBOLS
3. Safety
Safety hazard for people in general and/or equipment
ATTENTION Important instruction to prevent damage to the equipment and/or its function
3.2. GENERAL SAFETY INSTRUCTIONS
3.2.1. During installation
Read the instruction manual carefully before installing and starting the valve. Contact
INOXPA in case of doubt.
Always take into account the Technical Specications of chapter 9.
The installation and use of the valve should always be in accordance with applicable
regulations regarding health and safety.
Before starting up the valve, check that it is assembled correctly and its shaft is perfectly
aligned. Incorrect alignment and/or excessive stress during coupling can cause serious
mechanical problems in the valve.
3.2.2. During operation
Always take into account the Technical Specications of chapter 9.
NEVER exceed the specied limit values.
NEVER touch the valve and/or piping that is in contact with the uid during operation. If
the process involves hot products there is a risk of burns.
The valve contains parts that move in a linear fashion. Do not place hands or ngers in
the valve closing area. This can cause serious injury.
3.2.3. During maintenance
Always take into account the Technical Specications of chapter 9.
NEVER disassemble or remove the valve until the pipes have been emptied. Bear in
mind that the uid in the pipe may be hazardous or extremely hot. Consult the regula-
tions in eect in each country for these cases.
Inside the actuator there is a spring with an applied load. The steps specied in this ma-
nual must be followed when performing maintenance operations to avoid injury.
Do not leave loose parts on the oor.
Safety
INOXPA S.A.U. 10.250.30.07EN · (0) 2023/07
6
4. General Information
The INNOVA P valve is a shut-o double-seat valve for hygienic applications. Its main components
are the actuator, which can incorporate a control head, the lantern, the two shafts of shut-o and the
body.
At atmospheric pressure, between the seats of the two shafts of the INNOVA P valve, a leak detec-
tion chamber is formed, which allows a safe separation between the two products, one of them is a
clean product (CIP).
The leakage chamber can be cleaned by the independent lifting of the seats during the CIP cleaning
of the line.
4.1. DESCRIPTION
4.2. APPLICATION
The INNOVA P valve is a hygienic valve suitable for the food, beverage, pharmaceutical and chemi-
cal industries.
10.250.32.0039
General Information
7
INOXPA S.A.U. 10.250.30.07EN · (0) 2023/07
INOXPA is not liable for any deterioration of the material caused by its transport or unpac-
king.
When receipt the valve, check to see whether all the parts listed on the delivery slip are present:
- complete valve,
- its components if any are supplied,
- instruction manual.
INOXPA inspects all its equipment before packaging. However, it cannot guarantee that the mer-
chandise arrives at the user intact.
When unpacking the valve:
- remove any possible traces of packaging from the valve or its parts,
- inspect the valve or the parts that comprise it for possible damage incurred during shipping,
- take all possible precautions against damage to the valve and its components.
5.1. RECEPTION OF THE VALVE
5. Installation
5.2. TRANSPORT AND STORAGE
Take all possible precautions when transport and storage the valve to avoid damage it and its com-
ponents.
5.3. IDENTIFICATION OF THE VALVE
Each valve is inscribed with its fabrication number. Indicate the fabrication number on all documents
to refer to the valve.
The buyer or user shall be liable for assembly, installation, start-up and operation of the
valve.
Type
Air
Serial
Size
Year
C. TELERS, 60 - 17820 BANYOLES
GIRONA (SPAIN) . www.inoxpa.com
INOXPA S.A.U.
R
10.251.32.0043
Installation
INOXPA S.A.U. 10.250.30.07EN · (0) 2023/07
8
WB P A 0 - 0 06 52 050 11 0 B
Lower port orientation
A0⁰ C180⁰
B90⁰ D270⁰
Options
0ID Ra ≤ 0,8
1ID Ra ≤ 0,5
Actuator
11 T1 S/E NC
12 T2 S/E NC
13 T3 S/E NC
Size
040 DN 40, OD 1½’’ 076 OD 3’’
050 DN 50, OD 2’’ 080 DN 80
063 OD 2½’’ 100 DN 100, OD 4’’
065 DN 65
Seals
43 HNBR
52 EPDM
78 FPM
Material
06 1.4404 (AISI 316L)
Connection
0 Weld
Standard pipe
0 DIN
1 OD
Body conguration
A,B,C,D 2 bodies
Type
P mixproof valve
Product family
WB INNOVA valve
Housing combinations:
10.250.32.0054
A B C D
A
B
C
D
Body conguration
Lower port orientation
Installation
9
INOXPA S.A.U. 10.250.30.07EN · (0) 2023/07
5.4. LOCATION
Place the valve leaving enough space around it to realize easily the dismantling, the inspection and
the review the valve as well as in order to access to the actuator air connection’s device for valves
with automatic actuation even when the valve is operating. Consult in chapter 5.8. Welding the re-
quired minimum distances. The installation should allow that the removable parts are could remove
easily.
5.5. GENERAL INSTALLATION
After the location of the valve is dened, the valve can be joined to the pipe by welding the valve
housing or using ttings.
The connections must be EHEDG-approved as described in EHEDG Position Paper (see www.
ehedg.org/guidelines).
In case of joining the valve to the pipe by ttings do not forget the seals and tighten the unions pro-
perly.
If instead, the valve is joined by welding, before starting to weld the valve bodies to the pipe disas-
semble the valve to prevent damage to the joints, following the instructions in chapter 8.4. Disas-
sembly and assembly the valve.
During installation, the valve avoids using excessive force and pay special attention to:
- vibrations that may be produced on the facility,
- hermal dilation that the pipe may undergo when hot uids are circulating,
- the weight that the pipe can support,
- excessive welding current.
Due to the design of the bodies, the valve is completely drainable in a vertical position. In case of
placing the valve in other positions, horizontal or inclined, to assure the self-draining, install the valve
with at least the port that occupies the lowest position facing downwards.
10.250.32.0040
Installation
INOXPA S.A.U. 10.250.30.07EN · (0) 2023/07
10
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