INOXPA MIXBLEND Manual

HORIZONTAL BLENDER

MIXBLEND

Original Instructions

02.020.30.02EN

(0) 2022/02

INSTALLATION, SERVICE AND MAINTENANCE INSTRUCTIONS

02.020.32.0002

E C D e c l a r a t i o n o f C o n f o r m i t y

INOXPA S.A.U.

Telers, 60

17820 - Banyoles (España)

hereby declare under our sole responsibility that the

Technical O󰀩ce Manager

7th February 2022

02.020.30.01EN

(A) 2022/02

Document:

Revision:

David Reyero Brunet

Machine: HORIZONTAL BLENDER

fullls all the relevant provisions of the following directive:

Machinery Directive 2006/42/CE

Regulation (EC) nº 1935/2004

Regulation (EC) nº 2023/2006

The technical le has been prepared by the signer of this document.

and with the following harmonized standards and/or regulations:

EN ISO 12100:2010

EN 809:1998+A1:2009/AC:2010

EN 12162:2001+A1:2009

EN 60204-1:2018

EN ISO 14159:2008

EN 1672-2:2005+A1:2009

Model: MIXBLEND

Type:

Serial number: IXXXXXXXXX to IXXXXXXXXX

XXXXXXXXXIINXXX to XXXXXXXXXIINXXX

MB-05, MB-10

D e c l a r a t i o n o f C o n f o r m i t y

Model:

INOXPA S.A.U.

Telers, 60

17820 - Banyoles (Spain)

hereby declare under our sole responsibility that the

MIXBLEND

02.020.30.03EN

(0) 2022/02

Document:

Revision:

Machine: HORIZONTAL BLENDER

Type: MB-05, MB-10

Technical O󰀩ce Manager

7th February 2022

David Reyero Brunet

fulls all the relevant provisions of these regulations:

Supply of Machinery (Safety) Regulations 2008

and with the following designated standards:

The technical le has been prepared by the signer of this document.

Serial number: IXXXXXXXXX to IXXXXXXXXX

XXXXXXXXXIINXXX to XXXXXXXXXIINXXX

EN ISO 12100:2010

EN 809:1998+A1:2009/AC:2010

EN 12162:2001+A1:2009

EN 60204-1:2018

EN ISO 14159:2008

EN 1672-2:2005+A1:2009

1. Table of Contents

2. Generalities

2.1. Instructions manual.................................................................................................................................5

2.2. Compliance with the instructions ............................................................................................................5

2.3. Warranty..................................................................................................................................................5

3. Safety

3.1. Warning symbols.....................................................................................................................................6

3.2. General safety instructions .....................................................................................................................6

4. General Information

4.1. Description ..............................................................................................................................................8

4.2. Operating principle..................................................................................................................................8

4.3. Products to be avoided ...........................................................................................................................8

4.4.Application...............................................................................................................................................8

5. Installation

5.1. Reception of the blender.........................................................................................................................9

5.2. Identication of the blender.....................................................................................................................9

5.3.Transport and storage...........................................................................................................................10

5.4. Location ................................................................................................................................................10

5.5. Pipes ..................................................................................................................................................... 11

5.6. Electrical installation ............................................................................................................................. 11

6. Start-up

6.1. Checks before starting the blender .......................................................................................................12

6.2. Checks when starting the blender......................................................................................................... 12

7. Troubleshooting

8. Maintenance

8.1. General considerations .........................................................................................................................14

8.2. Check the mechanical seal ...................................................................................................................14

8.3. Maintenance of the seals ......................................................................................................................14

8.4.Tightening torque ..................................................................................................................................14

8.5. Storage .................................................................................................................................................14

8.6. Cleaning................................................................................................................................................15

8.7. Disassembly and assembly of the blender ...........................................................................................16

8.8. Disassembly of the MB-05 blender .......................................................................................................16

8.9. Disassembly of the MB-10 blender .......................................................................................................18

8.10. Disassembly and assembly of the ME-4105 / ME-4110 in-line mixer ................................................. 19

8.11.Assembly of the MB-05 blender ..........................................................................................................23

8.12.Assembly of the MB-10 blender .......................................................................................................... 24

9. Technical Specications

9.1. Weights and dimensions.......................................................................................................................26

9.2. Exploded drawing of MB-05 blender.....................................................................................................27

9.3. Parts list of MB-05 blender.................................................................................................................... 28

9.4. Exploded drawing of MB-10 blender.....................................................................................................29

9.5. Parts list of MB-10 blender.................................................................................................................... 29

9.6.Technical section of ME-4105 / ME-4110 in-line mixer ......................................................................... 30

9.7. Parts list of ME-4105 / ME-4110 in-line mixer.......................................................................................31

9.8.Technical section cooled mechanical seal ME-4105 / ME-4110 in-line mixer....................................... 32

9.9. Parts list cooled mechanicasl seal ME-4105 / ME-4110 in-line mixer................................................... 32

Table of Contents

INOXPA S.A.U. 02.020.30.02EN · (0) 2022/02

2. Generalities

2.1. INSTRUCTIONS MANUAL

This manual contains information about the reception, installation, operation, assembly and mainte-

nance of the Mixblend blenders.

Carefully read the instruction before starting the blender, familiarize yourself with the installation,

operation and correct use of the blender and strictly follow the instructions. These instructions should

be kept in a safe location near the installation area.

The information published in the instruction manual is based on updated data.

INOXPA reserves the right to modify this instruction manual without prior notice.

2.2. COMPLIANCE WITH THE INSTRUCTIONS

Not following the instructions may impose a risk for the operators, the environment and the machine,

and may cause the loss of the right to claim damages.

This non-compliance may cause the following risks:

- failure of important machine/plant functions,

- failure of specic maintenance and repair procedures,

- possible electrical, mechanical and chemical hazards,

- the risk to the environment due to the type of substances released.

2.3. WARRANTY

The conditions of the warranty are specied in the General Sales Condition that has been delivered

at the time of placing your order.

The machine may not undergo any modication without prior approval from the manu-

facturer.

For your safety, only use original spare parts and accessories. The usage of other parts

will relieve the manufacturer of any liability.

Changing the service conditions can only be carried out with prior written authorization

from INOXPA.

Please do not hesitate to contact us in case of doubts or if further explanations are required regarding

specic data (adjustments, assembly, disassembly, etc.).

The non-compliance of the prescribed indications in this manual means misuse of this gear on

the technical side and the personal safety and this, exempts INOXPA of all responsibility in case

of accidents and personal injuries and/or property damage. Also, excluded from the warranty all

breakdowns caused by improper use of the gear.

Generalities

INOXPA S.A.U. 02.020.30.02EN · (0) 2022/02

3.1. WARNING SYMBOLS

3. Safety

Safety hazard for people in general and/or for the equipment

ATTENTION Important instruction to prevent damage to the equipment and/or its function

3.2. GENERAL SAFETY INSTRUCTIONS

Read the instruction manual carefully before installing and starting the blender. Contact

INOXPA in case of doubt.

3.2.1. During installation

3.2.2. During operation

The Technical Specications of chapter 9 should always be observed.

Under no circumstances can the specied limit values be exceeded.

NEVER touch the blender or the pipework during operation if the blender is being used

for transferring hot liquids or during cleaning.

The blender contains moving parts. Never place your ngers inside the blender during

operation.

NEVER operate with the suction and discharge valves closed.

NEVER spray water directly on the electrical motor. The standard motor protection is

IP55: protection against dust and water spray.

Electric hazard

Always take into account the Technical Specications of chapter 9.

Never start the blender before connecting it to the lines.

Do not start up the blender if the cover has been removed.

During the installation, all the electric work should be carried out by authorized personnel.

Check for proper specications of the motors, especially if working conditions create an

explosions hazard.

The blenders and their installation may cause noise levels that exceed 85 db(A) in some

unfavourable operating environments. In such cases, operators should wear hearing

protection.

Safety

INOXPA S.A.U. 02.020.30.02EN · (0) 2022/02

3.2.3. During maintenance

The Technical Specications of chapter 9 shall always be observed.

NEVER disassemble the blender until the pipes have been emptied. Remember that

liquid will remain inside the housing (if does not have a purge). Bear in mind that the

product may be hazardous or extremely hot. Consult the regulations in e󰀨ect in each

country for these cases.

Do not leave loose parts on the oor.

ALWAYS disconnect the electrical power to the blender prior to carrying out any mainte-

nance.

Remove the fuses and disconnect the cable from the motor’s terminals.

All electrical work must be carried out by authorized personnel.

Safety

INOXPA S.A.U. 02.020.30.02EN · (0) 2022/02

4. General Information

4.1. DESCRIPTION

4.2. OPERATING PRINCIPLE

Mixblend blenders are used to add solids that tend to clump when mixed with liquids. Unlike many

other blender models, the advantage of this blender is that it is suitable for use with products with

higher concentrations of gums and thickening agents. Its eld of application is limited to adding small

amounts of solids that are dispersed and sheared quickly into the product.

4.3. PRODUCTS TO BE AVOIDED

4.4. APPLICATION

The products to be avoided in order to have a blender optimum operation are:

-abrasives: these products deteriorate the mechanical seals and impellers.

-e󰀨ervescent: the gas that emits these products prevents the vacuum from forming and the

powder from falling from the hopper.

-high temperatures: it is not advised to work at temperatures above 65⁰C. Also, if the tempera-

ture approaches the boiling point can cause cavitation in the blender.

-very high viscosities: the blenders cannot pump products with a viscosity above 250 cPs.

-incompatible products: products incompatible with the various mechanical seals and

elastomers.

ATTENTION

The range of application for each type of blender is limited. The blender was selected for

a given set of conditions when the order was placed. Misuse or its use beyond the ope-

rating limits may be dangerous or cause permanent damage to the equipment. INOXPA

shall not be liable for any damage resulting from the incompleteness of the information

provided by the purchaser (nature of the uid, rpm, etc.)

The Mixblend horizontal blender is a compact unit. It consists of an in-line mixer with a venturi

system in the suction and a hopper with a buttery valve above the venturi system to add solids to

the liquid which it passes for the mixer.

The mixer in-line is in the ME-4100 range. Is a compact design mixer, with axial suction, radial

discharge and sanitary connections.

The ventury system creates negative pressure at the base of the hopper. When the hopper valve

opens, the solid are drawn and easily dissolved as they pass through the mixer housing.

It is recommended to recirculate the product until all the solid/powder product is suctioned in and

then, when the solid product is completely incorporated into the liquid product, continue recirculating

the product for a while to ensure the most homogenous dissolution possible.

General Information

INOXPA S.A.U. 02.020.30.02EN · (0) 2022/02

5.1. RECEPTION OF THE BLENDER

5. Installation

The blender package includes the following documents:

- shipping documents,

- installation, service and maintenance instructions manual,

- instructions and service manual of the motor1

1) if the blender has been supplie with a motor from INOXPA

INOXPA cannot be held responsible for the damage sustained by the equipment during

transport or unpacking. Please visually check that the packaging is not damaged.

Unpack the blender and check the following:

- the suction and discharge connections of the blender and the blender hopper are not damaged

and remove any rest of the packaging material,

- the blender is not damaged,

If the equipment is not in good condition and/or any part is missing, the carrier should report

accordingly as soon as possible.

5.2. IDENTIFICATION OF THE BLENDER

Each blender has a nameplate with the basic data required to identify the model.

C. TELERS, 60 - 17820 BANYOLES

GIRONA (SPAIN) . www.inoxpa.com

INOXPA S.A.U.

Type

Year

Serial number

01.214.32.0014

02.020.32.0003

Installation

INOXPA S.A.U. 02.020.30.02EN · (0) 2022/02

5.3. TRANSPORT AND STORAGE

The MB blenders are often too heavy to be stored manually.

Use an appropriate means of transport.

Use the points which are indicated in the drawing for lifting the blender.

Only authorized personnel should transport the blender.

Do not work or walk under the heavy loads.

Lift the blender as indicated below:

- always use two support points placed as far apart as possible.

ATTENTION

- secure the supports so that they will not move.

See chapter 9. Technical Specications to consult the dimensions and weight of the blender.

During the transport, disassembly or assembly of the blender, there is a risk of loss of

stability and that the blender could fall down and cause damages to the operators. Make

sure that the blender is properly supported.

5.4. LOCATION

Place the blender as close as possible to the suction tank whenever possible below the liquid and

leaving enough space around to can access the blender and the motor. If necessary, consult in chap-

ter 9. Technical Specications the dimensions of the blender.

Once a place is chosen, the blender should be mounted on a at and level surface.

Install the blender so as to allow proper ventilation.

If the blender is installed outdoors, it should be covered by a roof. Its location should

allow easy access for inspection or maintenance operations.

5.4.1. Excessive temperatures

Depending on the uid to be mixed, high temperatures can be reached inside and around the blender.

ATTENTION

02.020.32.0004

Installation

INOXPA S.A.U. 02.020.30.02EN · (0) 2022/02

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