Ingersoll-Rand SRV125F Series Manual de usuario

P7630 Edition 1

Form P7648

Edition 1

August 2004

CCN 04579728

Operation and Maintenance Manual

for

Series SRV125F

Starter Relay Valve

Series SRV125F Starter Relay valves are designed for controlling fluid flow in conjunction with Air Starting

Systems.

• IMPORTANT SAFETY INFORMATION ENCLOSED - SAVE THESE INSTRUCTIONS.

•Read and understand this manual before operating Valve.

• Failure to observe the following warnings could result in injury.

PLACING THE VALVE IN SERVICE

• Always install, operate, inspect and maintain this prod-

uct in accordance with all applicable standards and reg-

ulations (local, state, country, federal, etc.).

• Always use clean, dry air at a pressure which does not

exceed the pressure rating listed on the valve.

• Do not use damaged, frayed or deteriorated air hoses &

fittings.

• Always turn off the air and disconnect the air hose

before installing, removing or adjusting any accessory

on this valve, or before performing any maintenance on

this valve or accessory.

• Do not lubricate the valve with flammable or volatile

liquids such as kerosene, diesel or jet fuel, use only

recommended lubricants.

• Series SRV125F Valves are not designed for working

in explosive atmospheres.

• Do not remove any labels, replace any damaged labels.

• Operate this valve only when properly installed in the

Air Starting System.

• Always bleed off the air pressure before attempting to

remove the Starter Relay Valve from the Receiver or

before attempting to perform any maintenance on the

Starter Relay Valve.

• Never attempt to remove the Retaining Ring (12) from

the bottom side of the Starter Relay Valve until the air

pressure has bled off. If the Retaining Ring is removed

while there is pressure in the Receiver, internal parts of

the Starter Relay Valve will be blown out with consid-

erable force.

• Use only recommended Ingersoll-Rand accessories.

NOTICE

WARNING

Refer All Communications to the Nearest

Ingersoll-Rand Office or Distributor.

Printed in U.S.A

2P7648 Edition 1

USING THE VALVE

• This product is not designed for working in explosive

environments, including those caused by fumes & dust,

or near flammable materials.

• This product is not insulated against electric shock.

• Never use a damaged or malfunctioning product or

accessory.

• Do not modify this product, safety devices, or accesso-

ries.

• Do not use this product for purposes other than those

recommended.

• Operate this product only when properly installed in

the Air Starting System.

• Use only recommended Ingersoll-Rand accessories.

• The use of other than genuine Ingersoll-Rand replacement parts may result in safety hazards, decreased starter perfor-

mance, and increased maintenance, and may invalidate all warranties.

• Repairs should be made only by authorized trained personnel. Consult your nearest Ingersoll-Rand Authorized Service

Center.

•Ingersoll-Rand is not responsible for customer modification of starters for applications on which Ingersoll-Rand was not

consulted.

• It is the responsibility of the employer to place the information on this manual in to the hands of the operator.

WARNING SYMBOL IDENTIFICATION

NOTICE

NGWARNI

Read this manual before

operating Starter.

WARNING

Always wear hearing

protection when operating

this Starter.

WARNING

This is the safety alert symbol.

It is used to alert you to potential

personal injury hazards. Obey all

safety messages that follow this

symbol to avoid possible injury

or death.

NGWARNI

Always wear eye protection when

operating or performing

maintenance on this Starter.

OFF

Always turn off the air supply, bleed

the air pressure & disconnect the air

supply hose before installing,

removing or adjusting any

accessory on this product or before

performing any maintenance on this

product or any accessory.

Do not use damaged, frayed or

deteriorated air hoses & fittings

P7648 Edition 1

EXPLODED VIEW AND PARTS LIST

(Dwg. TP2184)

Item Part Description Part Number Item Part Description Part Number

1 Valve Housing . . . . . . . . . . . . . . . . . . . . SRV125F-40 10 End Plug . . . . . . . . . . . . . . . . . . . . . . . . . SRV150-338

2 Pipe Plug (2 required) . . . . . . . . . . . . . . HSPPS-2 11 End Plug Seal O-ring . . . . . . . . . . . . . . . Y327-143 *

3 Upper Piston O-Ring . . . . . . . . . . . . . . . SRV150-210 * 12 Retaining Ring . . . . . . . . . . . . . . . . . . . . SRV150-340 *

4 Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . SRV150-246 13 Warning Label. . . . . . . . . . . . . . . . . . . . . 04333274

5 Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . SRV150-339 *

6 Piston O-ring . . . . . . . . . . . . . . . . . . . . . SRV150-211 * + Tune Up Kit. . . . . . . . . . . . . . . . . . . . . . . SRV150-TK3

7 O-ring Retainer. . . . . . . . . . . . . . . . . . . . SRV150-33 * + Pipe Sealant. . . . . . . . . . . . . . . . . . . . . . . SMB-441

8 Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . SRV150-250 + Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . SRV-GR55 *

9 End Plug O-ring . . . . . . . . . . . . . . . . . . . SRV150-67 *

* Indicates parts available in Tune Up Kit

Items Not Shown

When ordering, use applicable part number

SERIES SRV125F STARTER RELAY VALVE

4P7648 Edition 1

OPTIONAL EQUIPMENT

(Dwg. TP2212)

Item Part Description Part Number Item Part Description Part Number

Solenoid and Mounting Hardware - Position 1 Pilot Port Hardware - Position 2

A Solenoid L 90° Elbow with Push to Lock . . . . . . . . . EL90-4M4DOT

12 Volt, Pioneer Connections . . . . . . . . 150BMP-A1051C M 90° Elbow with JIC 37° . . . . . . . . . . . . . EL90-4M437M

12 Volt, Wire Leads . . . . . . . . . . . . . . . 150BMP-1051B Left and Right Live Air Port hardware - Position 3 and 4

12 Volt, Wire Leads . . . . . . . . . . . . . . . 150BMP-2451B N 90° Elbow with Push to Lock . . . . . . . . . EL90-4M4DOT

B 90° Elbow with Push to Lock . . . . . . . . . . . EL90-4M4DOT O T Connection with Push to Lock . . . . . . 150TMP-MRT4M4

C Solenoid Mounting Bracket . . . . . . . . . . . . . 150TMP-2451 P Schrader Valve . . . . . . . . . . . . . . . . . . . . 04333654

D Solenoid Mounting Screw (2) . . . . . . . . . . . Y133-105C Q 1/4” Pipe Plug . . . . . . . . . . . . . . . . . . . . . HSPPS-2

E Solenoid Mounting Screw Washer (2). . . . . Y117-110 R T Fitting with 1/4” NPT . . . . . . . . . . . . . SRV125F-188

F Solenoid Mounting Bracket Screw (2) . . . . 150TMP-128 + Pressure Gauge . . . . . . . . . . . . . . . . . . . . SRV125F-1064

G Solenoid Mounting Bracket Washer (2) . . . Y14-516C Secondary Inlet Port Hardware - Position 5

H 90° Elbow with Push to Lock . . . . . . . . . . . EL90-4M4DOT S Check Valve . . . . . . . . . . . . . . . . . . . . . . ST400-1056

I Connection Hose . . . . . . . . . . . . . . . . . . . . . 150TMP-125 T Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SRV125F-34

J 90° Elbow with Push to Lock . . . . . . . . . . . EL90-4M4DOT U 1-1/4” Flange Kit . . . . . . . . . . . . . . . . . . ST500-K166

K Connection Hose . . . . . . . . . . . . . . . . . . . . . 150TMP-125

(+) Items Not Shown

For Position Coding information refer to Drawing 10554749

When ordering, use applicable part number

P7648 Edition 1

PLACING THE STARTER RELAY VALVE IN SERVICE

Always wear eye protection when performing any mainte-

nance on this valve.

Pre-Installation

1. Clean the air line, o-ring groove and sealing surfaces to be

sure they are free of foreign material.

2. Ensure that enough space is left for removal and service of

this valve.

3. Ensure that the air line is suitably aligned and supported to

avoid strained joints.

4. Do not over tighten the air line connections.

5. All Starter Relay Valves are to be installed with the Valve in

the vertical position.

This Starter Relay Valve is specially designed and

manufactured by Ingersoll-Rand for use on Starter

Installations. Install it in accordance with the following

instructions.

Installation

1. Place the O-Ring supplied with the flange fitting into the

groove on the Starter Relay Valve.

2. Mount the Starter Relay Valve to the tank using ST500-K166

Flange Assembly. The air flow arrow must point toward the

starter.

3. Check the O-Ring to see that it properly seated in the groove

to prevent cutting.

4. Push the two clamp halves inward as far as they will go.

5. Tighten the four flange bolts in an alternating pattern to

35-45 ft-lbs (47-61Nm) torque.

6. Attach the air hose from the outlet side of a 3-way normally

vented Control Valve to the small tapped hole in the top of

the Starter Relay Valve. Use SMB-441 Ingersoll-Rand Seal-

ant on the male thread.

WARNING

NOTICE

6P7648 Edition 1

MAINTENANCE

Always wear eye protection when lubricating or performing

maintenance on the Starter Relay Valve. Always bleed off the

air pressure before lubricating or performing any mainte-

nance on the Starter Relay Valve.

Lubrication

Periodically lubricate the Starter Relay Valve as follows:

1. Bleed off the air pressure.

2. Disconnect the No. 4 Hose from the tank at the control air

supply port near the bottom of the Starter Relay Valve oppo-

site the air inlet. In some installations, this ¼" N.P.T. will be

plugged.

3. Remove the plug. Squirt approximately 1 ounce (30 cc) of

10W oil into the Starter Relay Valve through the hose plug

opening.

4. Reconnect the hose or reinstall the plug.

No. SRV150-TK3 Tune Up Kit is available for maintaining the

Starter Relay Valve. This Tune Up Kit includes all O-Rings

(3,6,9,11), Bumper (5), O-Ring Retainer (7), End Plug

Retaining Ring (12) and Grease.

Installation of the Tune Up Kit

Disassembly of the Starter Relay Valve

1. Bleed off the air pressure.

2. Clamp the Starter Relay Valve in a vise with the Retaining

Ring (12) facing up.

3. Carefully remove the Retaining Ring. The End Plug (10)

should spring out. If it does not, tap the Valve Housing (1)

lightly with a soft hammer until the End Plug springs out.

4. Remove the End Plug, Spring (8), and Piston Assembly (4).

5. Remove and discard all of the used O-Rings and the Bumper

(5).

6. Clean all other parts in a clean, suitable cleaning solution in a

well ventilated area.

Assembly of the Starter Relay Valve

1. Using O-Ring lubricant, lubricate and install the new Piston

O-Ring (6) and the new Upper Piston O-Ring (3) on the Pis-

ton (4).

The Upper Piston O-Ring (3) is slightly larger in diameter

than the End Plug O-Ring (9).

2. Turn the Piston over and install the new Bumper (5).

3. Using O-Ring lubricant, lubricate and install the new End

Plug Seal O-Ring (11) and the new End Plug O-Ring (9) on

the End Plug (10).

4. Lubricate the lower small bore of the Valve Housing (1) with

O-ring lubricant.

5. Insert the Piston Assembly into the Valve Housing until the

Piston O-Ring (6) seats against the beveled face.

6. Install the O-Ring Retainer (7) with the large opening over

the Piston O-Ring.

7. Place the Piston Spring (8) on the Piston.

8. Place the End Plug Assembly on the Piston Spring.

9. Using a press to hold down the End Plug Assembly, install

the End Plug Retaining Ring (12).

WARNING

NOTICE

P7648 Edition 1 7

NOTES

8 P7648 Edition 1

SERVICE CENTERS

Web: www.irtools.com/techdocuments

United States

IR ESS Customer Service /Distribution

Center

P.O. Box 618

510 Hester Drive

White House, TN 37188

United States

Phone: (888) START-AIR

Fax: (615) 672-0801

Canada

Marketing/Sales/Service Headquarters

Ingersoll-Rand Canada Inc.

51 Worcestor Road

Toronto, Ontario M9W 4K2

Phone: (416) 213-4500

Fax: (416) 213-4510

Europe/ Middle East/ Africa

Ingersoll-Rand Tool & Hoist Division

Zone du Chene Sorcier

BP 62

78346 Les Clayes sous Bois Cedex

France

Phone: +33-0130 07 6939

Fax: +33-0130 076980

Ingersoll-Rand Distribution Centre

Swan Lane

Hindley Green

Wigan

Lancashire WN2 4EZ

England

Phone: +44 (0) 1942 257131

Fax: +44 (0) 1942 526255

Latin America

Ingersoll-Rand – Latin America

Division

730 Northwest 107 Avenue

Street 300

Miami, FL 33172

Phone: (305) 559-0500

Fax: (305) 222-0864

Brasil

Ingersoll-Rand do Brasil Ltda.

Tool & Hoist Division

Av. Dr. Cardoso de Meio 1855

cj. 152-04548-005 Sao Paulo,. SP

Brasil

Phone: (55) 11 3049-8900

Fax: (55) 113846-4985

Chile

Ingersoll-Rand Chile

Nueva Tajamar 555, 15th fl.

Las Condes, Santiago

Chile

Phone: (56) 2 339-7939

Fax: (56) 2 339-7940

Mexico

INGERSOLL-RAND, S.A. de C.V.

Blvd. Centro Industrial # 11.

Col. Industrial Puente de Vigas. 54070

Tlanepantla, Edo. de Mexico

Mexico

Phone: (52) 8 503-6627

Fax: (52) 5 565-3072

Venezuela

Ingersoll-Rand Company

Centro Professional Eurobuilding

Piso 6 – Oficina 6-B

Chuao, Caracas

Phone: (58) 2 924-737

Fax: (58) 2 993-9276

Asia/Pacific

Australia

Ingersoll-Rand Australia. Ltd

1 Hartnett Drive

PMB 2, Carrum Downs BC, Vic.,

3201

Seaford, Victoria 3198

Australia

Phone: (61) 3 9554 1600

Fax: (61) 3 9554 1611

India

Ingersoll Rand Wadco Tools Ltd.

37-A, Site 4

Sahibabad Industrial Area

Ghaziabad 201 010 (U.P.)

India

Phone: (0120) 477-1001/2/3/4

Fax: (0120) 477-1005

Japan

Ingersoll-Rand Japan,Ltd.

LS Bldg. 2F

1-1-17 Kami-Ohsaki

Shinagawa-ku, Tokyo

141-0020

Japan

Phone: (81) 3-5420-3392

Fax: (81) 3-5420-9116

Korea

Ingersoll-Rand T&H

#395-43, Seogyo-Dong, Mapo-Ku

Seoul, Korea 121-210

Phone: (82) 2 330 8090/1

Fax: (82) 2 31415893

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