Inficon IO1000 Guía rápida
Type designation
Product description
TRANSLATION OF THE ORIGINAL
OPERATING INSTRUCTIONS
Catalog no.
from software
version
Document no.
560-310
I/O module 1.11
jiqc10en1-c (1408)
IO1000
I/O module
2
This document applies to the software version stated on the cover page. Documents
for other software versions are available from our sales department.
Reprint, translation and duplication need to be approved in writing by
INFICON GmbH.
Content 3
Content
1 About this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Target groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Other applicable documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Presentation of information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3.1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3.2 Text markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Owner requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3 Operator requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3 Shipment, transport, storage . . . . . . . . . . . . . . . . . . . . . 7
4 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.1 Construction of the I/O module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.2 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.3 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.3.1 Mechanical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.3.2 Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.3.3 Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5 Installation and removal . . . . . . . . . . . . . . . . . . . . . . . . 15
5.1 Mount I/O module on DIN-TS35 top hat rail . . . . . . . . . . . . . . . . . . . . 15
5.1.1 Establish connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.2 Remove the I/O module from the DIN-TS35 top hat rail . . . . . . . . . . . 16
6 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4About this manual
1 About this manual
1.1 Target groups
This installation manual is intended for the owner and for technically qualified
personnel with experience in leak detection technology and integration of leak
detection devices in leak detection systems. In addition, the installation and use of
the unit require knowledge of electronic interfaces.
1.2 Other applicable documents
1.3 Presentation of information
1.3.1 Warnings
– Operating instructions of the connected leak detector
– Interface protocols LDS3000, document no. jira54
– Interface protocols HLD6000, document no. kira43
Imminent threat of danger resulting in death or severe injuries
Dangerous situation potentially resulting in death or severe injuries
Dangerous situation resulting in minor injuries
Dangerous situation resulting in damage to property or the environment
About this manual 5
1.3.2 Text markings
Marking Meaning
Requirement for execution of an action
Tool or aid for an action
►Instruction
1, 2, 3, ... Several instructions in a fixed order
Result of an action
6Safety
2Safety
2.1 Intended use
The I/O module is a device interface between a leak detector and an external
controller.
►Install, operate and service the unit only in compliance with these instructions.
►Comply with the limits of application (see chapter 4.3, page 14).
2.2 Owner requirements
Safety conscious operation
►Operate and install the unit only if it is in perfect working order and as intended,
in a safety-conscious manner and fully aware of dangers, in compliance with
these instructions.
►Fulfill and ensure compliance with the following regulations:
– Intended use
– Generally applicable safety and accident prevention regulations
– International, national and local standards and guidelines
– Additional provisions and regulations that are specific to the unit
►Use only original parts or parts approved by the manufacturer.
►Keep this manual available at the operating site.
Personnel qualifications
►All work must be performed only by technical specialists who have been trained
on the unit.
►Allow personnel in training to work with the unit only under the supervision of
technical specialists.
►Make sure that the authorized personnel have read and understood these
instructions and all other applicable documents (see chapter 1.2, page 4),
especially the information on safety, maintenance and repairs, before starting
work.
►Define responsibilities, authorizations and supervision of personnel.
2.3 Operator requirements
►Read, observe and follow the information in these instructions and the working
instructions created by the owner, especially the safety instructions and warnings.
►Perform all work based on the complete instructions.
Shipment, transport, storage 7
3 Shipment, transport, storage
Scope of delivery
►Please check the scope of delivery of the product for completeness after receipt.
Transport
Storage ►Always store the unit in compliance with the technical data, see chapter 4.3,
page 14.
Article Quantity
I/O module 1
Operating instructions 1
Damage due to unsuitable packaging material
Transport in unsuitable packaging material can damage the unit.
►Transport the unit only in the original packaging material.
►Keep original packaging material.
8Description
4 Description
4.1 Construction of the I/O module
PLC IN a
Digital inputs
Galvanic isolation (max. 60 V DC, 25 V VAC against GND)
Max. permissible input voltage: U = 35 V
Active signal: U = 13 ... 35 V (typically 24 V), I = approx. 7 mA
Inactive signal: U < 7 V (typically 0 V), I = 0 mA
Pin assignment: The input pins PLC-IN 1 to PLC-IN 10 can be configured freely, see
the following example.
Fig. 1 Front view
aPLC IN, digital inputs
bRS232
cStatus LED
dANALOG OUT, analog outputs
ePLC OUT, digital outputs
fDIP switch cover and fuse
gLD, connection of leak detector
hANALOG IN, analog inputs
iRS485
j24 V OUT, 24 volt output
a
b
c
d
e
f
g
h
j
i
24 V
OUT
RS485 ANALOG
IN
PLC IN
LD RS232 STATUS
S1 FUSE
ANALOG
OUT
S2 PLC OUT
IO1000
Description 9
PLC OUT e
Digital outputs
Galvanic isolation (max. 60 V DC, 25 V VAC against GND)
Max. permissible load per output: U = 30 V, I = 0.75 A
Fuses for digital outputs 1 ... 4 and 5 ... 8: 2 x 0.75 A
Pin assignment: The output pins PLC_OUT_1 to PLC_OUT_8 can be configured
freely, see the following example.
Fig. 2 Sample wiring, digital inputs with PLC. Left: Driver outputs. Right: Potential-free contacts
PLC-IN PLC-IN
1 Dyn CAL / Normal Cal 1 Dyn CAL / Normal Cal
2 SNIFF / VAC 2 SNIFF / VAC
3 STOP
4 ZERO
5 EXT.CAL
6 INT.CAL
7 CLEAR
8
9
10
11 PLC-IN-GND
3 STOP
4 ZERO
5 EXT.CAL
6 INT.CAL
7 CLEAR
8
9
10
11 PLC-IN-GND
24 V-OUT
+
_
0 V
24 V
0–24V
PLC/
SPS
PLC/
SPS
10 Description
ANALOG IN h
Analog input (input voltage range 0 V to 10.8 V)
Pin assignment:
ANALOG OUT d
Analog outputs (e.g. for logging leakage rate and backing pressure)
Galvanic isolation (max. 60 V DC, 25 V VAC against GND)
Fig. 3 Sample wiring, digital outputs
1 24V supply (output)
2 GND to 24V supply
3 Analog input (0 V to 10.8 V)
4 GND to analog input
Voltage range 0...10V
Precision ±15 mV offset, additional ±1% from measurement (current
output voltage) as linearity error (at 25 °C)
Resolution typ. 2.5 mV
Load >10kΩ
PLC_OUT_8
PLC_OUT_7
PLC_OUT_6
PLC_OUT_5
PLC_OUT_4
PLC_OUT_3
PLC_OUT_2
PLC_OUT_1
PLC_OUT_COM
F 0.75 A
8
7
6
5
4
3
2
1
9
F 0.75 A
Trigger 1, inverted
Trigger 2, inverted
Trigger 3, inverted
Trigger 4, inverted
Ready
Error, inverted
CAL request, inverted
Open, inverted
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