Industrial combustion V Series Guía de configuración

V/LNV SERIES

Installation, Operation, and Service

Manual

!DANGER

WARNING

ONLY FACTORY AUTHORIZED BURNER SERVICE

PERSONNEL SHOULD START UP, ADJUST, OR SER-

VICE THIS EQUIPMENT

IC-SA-1511

02/2014

V/LNV SERIES

Installation, Operation, and Service Manual

Manual Number: IC-SA-1511

Release Date: September 2010

656-10219-000

system, or transmitted in any form or by any means without the prior written consent of

Industrial Combustion.

Industrial Combustion

351 21st Street

Monroe, WI 53566

608-325-3141

ind-comb.com

PREFACE

Warning and caution references have been made in this manual and should be adhered to for smooth

operation of the burner.

Model designations are based on the type of fuel(s) to be fired and the amount of furnace pressure to be

overcome. Burner size is based on firing rate (rated input in Btu/hr).

Model Example: The model number on the nameplate is VLG-45, No. 2 oil and gas burner with input rated

at 4,500 MBtu/hr, against furnace pressures up to 2.0” W.C. at 60hz.

The installation of a burner shall be in accordance with the regulations of authorities having jurisdiction.

The equipment must be installed in accordance with applicable local, state, or provincial installation

requirements including the National Electrical Code (NEC) and Associated Insurance Underwriters. Where

applicable, the Canadian Gas Association (CGA) B149 and Canadian Standard Association (CSA) B140

and B139 (for oil burners) codes shall prevail. Oil and gas burning equipment shall be connected to flues

having sufficient draft at all times to assure safe and proper operation of the burner. The V series burners

are designed to burn either gas or light oil No. 1 or 2 as defined by ASTM D396-2010 specifications. Do

not use gasoline, crankcase oil, or any oil containing gasoline.

This symbol precedes information which, if disregarded, may result in injury to the user of the burner or to

others.

This symbol precedes information which, if disregarded, may result in damage to the burner.

NOTE: This symbol precedes information which is vital to the operation or maintenance of the burner.

Model Standards Fuel-Pressure Atomization

VG Gas

VL #2 Oil

VLG #2 Oil and Gas

LNVG Gas

LNVLG #2 Oil and Gas

NOTE: Firing at higher furnace pressures de-rates the burner by approximately 5% per 1/2 inch of additional

pressure. Consult with the factory.

Burner linkages, cams, fuel metering valves and positioning motors have not been pre-set by the factory for

proper combustion and must be set by a qualified and authorized technician. Failure to follow this procedure

could result in property damage and personal injury.

!Warning

!Caution

!Warning

Standard Specifications for VG-VL-VLG Series: Gas, #2 Oil, Gas/Oil Configuration

Burner

Model

Gas

Input

MBtu/

#2 Oil

Input

GPH

BHP

@80%

Eff.

Furnace

Pressure

(“W.C.)

Blower

Motor

HP1

Blower

Motor

HP2

Remote

Oil Pump

Motor HP3

Standard

Gas Train

Pipe Size

(in.)

Min. Gas

Pressure

(“w.c.)

Blower Motor

Volt/PH 60 Hz.

V-13-1 1,300 9.3 31 0.4 1/2 3/4 1/2 1 8.6/9.25115/230/1

V-15-1 1,500 10.7 36 0.5 1/2 3/4 1/2 1 11.4/11.75115/230/1

V-17-1 1,700 12.1 40 0.7 1/2 3/4 1/2 1 14.3/14.75115/230/1

V-20-1 2,000 14.3 48 0.9 3/4 1 1/2 1 19.7/20.25115/230/1

V-21-1 2,100 15.0 50 1.0 3/4 1 1/2 1 21.5/22.15115/230/1

V-25-1 2,500 17.9 60 1.2 3/4 1 1/2 1 1/2 9.6/10.45115/230/1

V-30-1 3,000 21.4 71 1.4 3/4 1 1/2 2 8.7 115/230/1

V-34-1 3,400 24.3 81 1.8 3/4 1 1/2 2 10.3 115/230/1

V-35-2 3,500 25.0 83 1.9 1 1 1/2 1/2 2 8.1 115/230/1

V-40-2 4,000 28.6 95 1.2 1 1 1/2 1/2 2 10.4 115/230/1

V-42-2 4,200 30.0 100 1.3 1 1/242 1/2 2 11.5 208/230/460/3

V-45-2 4,500 32.1 107 1.4 2 2 1/2 2 10.8 208/230/460/3

V-50-2 5,000 35.7 119 1.8 2 3 3/4 2 13.6 208/230/460/3

V-54-2 5,400 38.6 129 2.1 3 3 3/4 2 19.2 208/230/460/3

V-55-2 5,500 39.3 131 2.2 3 3 3/4 2 19.7 208/230/460/3

V-60-3 6,000 42.9 143 2.7 5 - 3/4 2 17.6 208/230/460/3

V-63-3 6,300 45.0 150 1.8 5 - 3/4 2 19.4 208/230/460/3

V-70-3 7,000 50.0 167 2.2 5 - 3/4 2 1/2 15.8 208/230/460/3

V-80-3 8,000 57.1 190 2.8 5 - 1 2 1/2 15.1 208/230/460/3

V-84-3 8,400 60.0 200 3.1 7 1/2 - 1 2 1/2 15.5 460/3

V-90-3 9,000 64.3 214 3.5 7 1/2 - 1 1/2 2 1/2 17.4 460/3

V-100-3 10,000 71.4 238 2.7 10 - 1 1/2 2 1/2 20.5 460/3

V-105-3 10,500 75.0 250 2.8 10 - 1 1/2 2 1/2 44.7 460/3

V-110-3 11,000 78.6 262 3.0 10 - 1 1/2 2 1/2 48.7 460/3

V-120-4 12,000 85.7 286 3.6 15 - 1 1/2 2 1/2 34.2 460/3

V-126-4 12,600 90.0 300 4.3 15 - 1 1/2 2 49.1 460/3

V-147-4 14,700 105.0 350 4.3 15 - 1 1/2 2 2.5 PSI 460/3

V-168-4 16,800 120.0 400 1.0 15 - 1 1/2 2 3.1 PSI 460/3

Input is based on fuel BTU content, listed furnace pressure and altitude of 2,000 feet or less. If altitude >2,000 feet and <8,000

feet, derate capacity 4% per 1,000 feet over 2,000. Consult factory for higher altitudes. If furnace pressure exceeds listed value,

derate capacity 5% for every 0.5 “w.c. of pressure in excess of stated. Consult factory if derate exceeds 20%. Gas input is based

on natural gas with 1,000 BTU/cu. ft., 0.60 gravity. For total pressure at manifold, add furnace pressure. Oil input based on

140,000 BTU/gal. Consult factory for 50 Hz. applications.

1Motor ratings for gas only or gas/oil burners using a remote oil pump

2Motor ratings for oil only and gas/oil burners using a direct drive oil pump

3Remote oil pump is optional for frame size 1 and 2 but standard for frame sizes 3 and 4. All pump motors are 115/230/1

41 1/2 HP blower motor voltage is 115/230/1

5Low/High and Full Modulation minimum gas pressure

6Lower gas supply pressure configurations available for New York City requirements

<30 PPM Low NOx Standard Specifications for LNVG-LNVLG Series: Gas, Gas/Oil Configuration

Burner

Model

Gas

Input

MBtu/

#2 Oil

Input

GPH

BHP

@80%

Eff.

Furnace

Pressure

(“W.C.)

Blower

Motor

Remote

Oil Pump

Motor HP

Standard

Gas Train

Pipe Size

(in.)

Min. Gas

Pressure

(“w.c.)

FGR

Line

Piping

(in.)

Blower Motor

Volt/PH 60 Hz.

LNV-13-1 1,300 9.3 31 0.5 3/4 1/2 1 9.2 4 115/230/1

LNV-15-1 1,500 10.7 36 0.6 3/4 1/2 1 11.7 4 115/230/1

LNV-17-1 1,700 12.1 40 0.7 3/4 1/2 1 14.7 4 115/230/1

LNV-20-1 2,000 14.3 48 1.0 3/4 1/2 1 20.2 4 115/230/1

LNV-21-1 2,100 15.0 50 1.1 3/4 1/2 1 22.1 4 115/230/1

LNV-25-1 2,500 17.9 60 1.4 3/4 1/2 1 1/2 10.4 4 115/230/1

LNV-30-2 3,000 21.4 71 1.5 2 1/2 2 8.7 4 115/230/460/3

LNV-34-2 3,400 24.3 81 1.9 3 1/2 2 10.3 4 115/230/460/3

LNV-35-2 3,500 25.0 83 2.0 3 1/2 2 8.1 4 115/230/460/3

LNV-40-2 4,000 28.6 95 1.4 3 1/2 2 10.4 4 115/230/460/3

LNV-42-2 4,200 30.0 100 1.5 31/2 2 11.5 4 208/230/460/3

LNV-45-2 4,500 32.1 107 1.6 3 1/2 2 10.8 4 208/230/460/3

LNV-50-2 5,000 35.7 119 2.0 3 1/2 2 13.6 4 208/230/460/3

LNV-54-3 5,400 38.6 129 2.4 5 3/4 2 19.2 4 208/230/460/3

LNV-55-3 5,500 39.3 131 2.5 5 3/4 2 19.7 4 208/230/460/3

LNV-60-3 6,000 42.9 143 3.0 5 3/4 2 17.6 4 208/230/460/3

LNV-63-3 6,300 45.0 150 2.0 5 3/4 2 19.4 4 208/230/460/3

LNV-70-3 7,000 50.0 167 2.5 7 1/2 3/4 2 1/2 15.8 4 460/3

LNV-80-3 8,000 57.1 190 3.2 7 1/2 3/4 2 1/2 15.1 4 460/3

LNV-84-3 8,400 60.0 200 3.5 7 1/2 1 2 1/2 15.5 4 460/3

LNV-90-3 9,000 64.3 214 4.0 10 1 2 1/2 17.4 4 460/3

LNV-100-4 10,000 71.4 238 3.2 15 1 1/2 2 1/2 20.5 6 460/3

LNV-105-4 10,500 75.0 250 3.4 15 1 1/2 2 1/2 44.7 6 460/3

LNV-110-4 11,000 78.6 262 3.6 15 1 1/2 2 1/2 48.7 6 460/3

LNV-120-4 12,000 85.7 286 4.2 15 1 1/2 2 1/2 34.2 6 460/3

LNV-126-4 12,600 90.0 300 4.8 15 1 1/2 2 49.1 6 460/3

LNV-147-4 14,700 105.0 350 4.8 15 1 1/2 2 2.5 PSI 6 460/3

Input is based on fuel BTU content, listed furnace pressure and altitude of 2,000 feet or less. If altitude >2,000 feet and <8,000

feet, derate capacity 4% per 1,000 feet over 2,000. Consult factory for higher altitudes. If furnace pressure exceeds listed value,

derate capacity 5% for every 0.5 “w.c. of pressure in excess of stated. Consult factory if derate exceeds 20%. Gas input is based

on natural gas with 1,000 BTU/cu. ft., 0.60 gravity. For total pressure at manifold, add furnace pressure. Oil input based on

140,000 BTU/gal. Consult factory for 50 Hz. applications.

V Series Standard Dimensions - Uncontrolled NOx Configuration

Accompanying dimensions are for layout purposes only.

Burner Frame Size & Model Number

DIM Size 1 Size 2 Size 3 Size 4

Length in inches

Overall length A 37 1/4 40 3/8 45 1/4 51 1/8

Width in inches

Center line to right side (standard) M 14 13 5/8 16 7/8 21 7/8

Center line to left side (standard) N 12 7/16 13 7/8 15 1/4 15 1/4

Center line to right side (inverted) N 12 7/16 13 7/8 15 1/4 15 1/4

Center line to left side (inverted) S 14 13 5/8 16 7/8 21 7/8

Height in inches

Center line to top (standard) J 9 1/2 9 1/8 8 3/8 9 3/4

Center line to bottom (standard) K 11 3/4 14 7/16 18 5/8 19 1/4

Center line to burner support (standard) P 11 3/4 14 7/16 18 5/8 19 1/4

Center line to top (inverted) R 28 30 5/8 34 3/4 35 1/2

Center line to CL of main gas inlet (inverted) Q 6 7/8 8 7/8 10 1/8 11 3/4

Blast tube dimensions in inches

Extension (standard) C 4445

Extension (maximum) C 5556

Diameter D 8 1/4 10 11 1/2 13 5/8

Panel box depth in inches

Panel box depth G 7 3/8 7 3/8 7 3/8 7 3/8

Mounting flange dimensions in inches

Diameter H 12 7/8 15 16 3/4 17 1/2

Bolt circle diameter I 11 1/4 13 1/4 15 1/4 15 3/8

Gas inlet measurement in inches

Center line to main gas inlet L 9 5/8 9 5/8 10 1/2 11

Mounting flange to main gas inlet E 6 7/8 7 1/4 7 5/8 9 1/2

H DIA

4X 3/4

I B.C.

LS 4X Ø3/4

I B.C.

H DIA

A 3/4"

V Series Standard Dimensions - <30 PPM Low NOx Configuration

Accompanying dimensions are for layout purposes only.

Burner Frame Size & Model Number

DIM Size 1 Size 2 Size 3 Size 4

Length in inches

Overall length A 37 1/4 40 3/8 45 1/4 51 1/8

Width in inches

Center line to right side (standard) M 14 13 5/8 16 7/8 21 7/8

Center line to left side (standard) N 12 7/16 13 7/8 14 5/8 17

Center line to right side (inverted) N 12 7/16 13 7/8 14 5/8 17

Center line to left side (inverted) S 14 13 5/8 16 7/8 21 7/8

Height in inches

Center line to top (standard) J 9 1/2 9 1/8 8 3/8 9 3/4

Center line to bottom (standard) K 11 3/4 14 7/16 18 5/8 19 1/4

Center line to burner support (standard) P 11 3/4 14 7/16 18 5/8 19 1/4

Center line to top (inverted) R 28 30 5/8 34 3/4 35 1/2

Center line to CL of main gas inlet (inverted) Q 6 7/8 8

Blast tube dimensions in inches

Extension (standard) C 4445

Extension (maximum) C 5556

Diameter D 8 1/4 10 11 1/2 13 5/8

Panel box depth in inches

Panel box depth G 7 3/8 7 3/8 7 3/8 7 3/8

Mounting flange dimensions in inches

Diameter H 12 7/8 15 16 3/4 17 1/2

Bolt circle diameter I 11 1/4 13 1/4 15 1/4 15 3/8

Gas inlet measurement in inches

Center line to main gas inlet L 9 5/8 9 5/8 10 1/2 11

Mounting flange to main gas inlet E 6 7/8 7 1/4 7 5/8 9 1/2

Flue gas recirculation (FGR) in inches

Center line of FGR to mounting flange W 20 1/4 22 1/8 25 1/2 30 1/4

Center line of burner to center line of FGR X 4 5 1/4 8 7 1/4

Diameter Y 9 9 9 11

Bolt circle diameter Z 7 1/2 7 1/2 7 1/2 9 1/2

M L

H DIA

4X Ø.75

I B.C.

A 3/4"

8X Ø3/4

Z B.C.

Y DIA

8X Ø3/4

Z B.C.

Y DIA

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