Industrex M43ic Manual de usuario

INSTRUCTION MANUAL
04/2011 TK
NDT FILM PROCESSOR
Industrex
M43ic / M43icN
AT800 v2.8r09p and up

NDT - Filmprocessor
Technical Specifications
Processingapplications: Rolls/Cut sheets of all commonly used industrial x-ray films
Film thickness: 0,10 mm (4mil) - 0,18mm (7mil)
Materialwidth: min. 7,5 cm max. 43cm
Materiallength: min. 10 cm
Time in CycleTime Intake
Capacities Developer (dry to dry) speed
for: [sec] [min] [cm/min]
IndustrexM43ic(6MW) 31 2,1 128
184 12,6 22
additional, see the table on the next page
Tank capacity Developer: 13,5L
Fixer: 13,3L
Washwater: 11,6L
Coolingliquid 2,5L
Solutionheating(FIX andDEV): adjustable in arange of 18,0°C - 43,0°C
(separateinline350Wheaters)
Coolingsystem(FIX andDEV): Integrated cooling system with chiller assy and cooling pump
Dryer: warmair
adjustable in arange of 18°C - 60°C
Replenishment: fully automatic
replenishmentismicroprocessorcontrolledandcalculatedfrom
informationreceivedfromsensorsmeasuringthewidthandlength
ofmaterialenteringtheprocessor.
Replenishment cycles areadjustable.
Washwater distribution: builtin1-waymagneticvalve
Washwater flowrate: 2,0 ltr/min when film is processed
Wash water supplypressure: 3 - 10 bar
Wash water supply: filteredata temperatureof 8°C- 15°C
with 3/4" hose connection
Wash waterdrain: 32mm Ø (5/4inch) hose or tube
Weight: Empty 177 kg
With solution 215 kg
Technical specification subject to change without notice.
Industrex M43ic / M43icN

Input speed / DEV-time / Cycle-time:
KODAKIndustrexM43ic
Industrex M43ic / M43icN

Dimensions of Industrex M43ic/M43icN NDT-Filmprocessor: cm(inch)
Technical specification subject to change without notice.
We recommenda minimumwalkingspace of50cm
aroundtheprocessor.

Electrical supply:
3,6 kW
16 A
single phase
230 V AC
Details for shipment:
packing dimensions: 1 wooden box on palette
120cm x 100cm x 175cm (L x W x H)
packing volume: 2,1 m³
weight with packing: 320 kg
Industrex
M43ic / M43icN

INDEX
1. INTRODUCTION................................................................................... 7
1.1 GENERAL SAFETY INSTRUCTIONS ................................................................ 2
1.1.1 Explanation of the warning signs used in this instruction manual.............................. 2
1.1.2 Qualified staff and system operation ........................................................................ 4
1.1.3 Mechanical hazards ................................................................................................. 5
1.1.4 Electrical hazards .................................................................................................... 5
1.1.5 Fire hazards............................................................................................................. 6
1.1.6 Chemical hazards:................................................................................................... 7
1.1.7 WEEE/RoHS Compliance Statement....................................................................... 9
2. CHEMISTRY DRAINS / WATER DRAINS.......................................... 10
2.1. INSERT OF THE TRANSPORT RACKS...........................................................11
3. THE FIRST STEPS ............................................................................ 14
3.1 USING THE CHEMISTRIES.............................................................................. 14
4. WORKING WITH THE FILMPROCESSOR........................................ 15
4.1 PROCESSOR FUNCTIONS.............................................................................. 16
5. THE DISPLAY..................................................................................... 17
5.1 PROGRAMMING PROCEDURES..................................................................... 18
5.2 CHANGING THE PROGRAM ............................................................................ 21
5.3 AUTOMATIC MODE........................................................................................... 22
5.4 STANDBY OPTIONS ......................................................................................... 23
5.5 MANUAL REPLENISHMENT CYCLE .............................................................. 24
5.6 ERRORS CODES.............................................................................................. 25
5.7 MANUAL START/STOP .................................................................................... 26
5.8 DISPLAY ILLUMINATION ON/OFF.................................................................... 26
5.9 AUTOMATIC START.......................................................................................... 26
5.10 DISTANCE BETWEEN FILMS ........................................................................ 27
5.11 MONITOR MODE:............................................................................................ 27
5.12 FILTER CONTROL:......................................................................................... 29
5.13 ADDITIONAL FEATURES - REFILL WATER / CHEMISTRY .......................... 30
6. TEMPERING SYSTEM ...................................................................... 32
7. TEMPERATURE SENSING................................................................ 32
8. I2C-BUS SYSTEM ............................................................................. 33
9. VENTILATION .................................................................................... 33
10. CHEMICAL REPLENISHMENT SYSTEM....................................... 34
10.1 INFRARED REPLENISHMENT SENSORBAR .............................................. 35
11. MAINTENANCE................................................................................ 36
12. RECOMMENDED MAINTENANCE EVERY 3-6 MONTHS ............. 37
13. TROUBLE SHOOTING .................................................................... 38

Industrex M43ic / M43icN
page 101/2013 TK
1.INTRODUCTION
Congratulations upon your decision to buy a
Industrex M43ic / M43icN NDT PROCESSOR.
Your purchase has been designed to meet the highest technical standards.
Some outstanding design features are:
*) compact,space-savingdesign
*) fullautomaticprocessingcycle
*) smoothrollertransportsystem
*) lowtankvolumes
*) electronicallycontrolledtemperaturesystem
*) automaticreplenishment
*) lowenergyconsumption
This manual is an instruction for routine use of your:
Industrex M43ic / M43icN NDT PROCESSOR
NOTE: This equipment has been tested and found to comply with thelimits fora
Class A digital device, pursuant to part 15 of the FCC rules. These limits are de-
signedto providereasonableprotectionagainstharmfulinterference whenthe
equipmentisoperatedinacommercialenvironment. Thisequipmentgenerates,
uses and can radiate radio frequency energyand, if not installed and used in
accordancewiththeinstructionmanual,maycauseharmfulinterferencetoradio
communications. Operation of this equipment in aresidential area is likelyto cause
harmful interference in which case the user will be required to correct the interference
at his own expense.

page 2
01/2013 TK
Industrex M43ic / M43icN
1.1 GENERAL SAFETY INSTRUCTIONS
1.1.1 Explanation of the warning signs used in this instruction manual
Danger: Usedtoindicatea directly hazardoussituation withinstructions
thatmustbeobeyedto avoidriskof seriousorfatalinjury.
Warning: Usedto indicate apotentiallyhazardoussituationwith instructions
thatmustbeobeyedto avoidriskof seriousorfatalinjury.
Caution: Usedtoindicatea potentiallyhazardoussituationwithinstructions
thatmustbeobeyedtoavoidriskofminorormoderateinjury.
Note: Signalwordthatindicatesa potentiallyharmfulsituationwhich,
ifnotavoided,mayresultindamageto thedevice.
Hazard symbols used in this manual:
Drawingin hazard:
Towarnagainst contact withmovingpartsthatcan entrap
clothingandbodypartscausingserious injury.
Crushing hazard:
Possible contactwith movingparts leading tocrushinjuries.
Electrical hazard:
Electricalhazard-possiblecontact withmainvoltage.
Thermal hazard:
Thermalhazard-possiblecontactwithpartshaving
hightemperature.
Fire hazard:
Firehazard- possibilityof flammablematerialigniting.
Chemical hazard:
Chemical hazard -chance of chemical burns if chemicals
arenothandledcorrectly.

page 3
01/2013 TK
Industrex M43ic / M43icN
Hazard sticker used on the processor:
Isolatetheelectricalpower-supplybeforeopening.
Used on covers where applicable.
Symbolsgivingordersusedinthismanual:
Protective clothing:
Toalwayswearprotectiveclothingwhen working
withchemicals,movingpartsorelectricity.
Working gloves:
Toalwayswearappropriategloveswhenworking
withchemicals,movingpartsorelectricity.
Safety goggles:
Wear safetygoggleswhen workingwithchemicals.
Fire extinguisher:
Wherethereisa potentialfirehazardalwaysmake
sure, thatafireextinguisherisreadilyavailable.
Prohibitive signs used in this manual:
No necklaces:
Wearingloosenecklaces whenworkingwithmoving
partscan leadtoentrapment.
No ties:
Wearingloosenecklaces whenworkingwithmoving
partscanleadto trappingordrawingin.

page 4
01/2013 TK
Industrex M43ic / M43icN
Top cover
CAUTION
CAUTION
DANGER
Main switch of
thefilm processor
1.1.2 Qualified staff and system operation
CAUTION:
Only trained staff to be allowed to unpack or operate the
device. Onlytrained service engineers are allowed to work
on the equipment and electrical installation.
Staff in charge of maintaining the processor (see chapter 11and 12) need to be thoroughly
familiar and trained with the equipment. The equipment should not be operated without
supervision.
Only the top cover of the film processor may be removed by the operator (see picture
below)
CAUTION:
The installation, service, repair as well as the initial operation of
the machine must be carried out by qualified and trained service
personnel only !
Carry out the following steps prior to removing the top cover:
1. Give instructions to the operators of the film processor.
2. Switch off the main power switch („0“-position)
The film processor is a complex machine with moving parts such as
rotating gears and roller components. It uses photo processing
chemicals which are irritating to eyes, lungs and skin. High voltage is
used to power the film processor.
DANGER:
Do not operate the film processor after consuming alcohol or
taking strong medication.
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