Indesit P0055 Manual de usuario

TECHNICAL MANUAL
COFFEE MACHINE
TECHNICAL MANUAL
COFFEE MACHINE
En
All the parts included in this document are the property of Indesit Company S.p.A.
All rights reserved. This document and the information it contains are supplied without liability for possible
errors or omissions; no part of this document can be reproduced, used or disclosed without written
permission or without being authorised by the terms of a contract clause.
Service Manual
P0055 Coffee Machine - 2006
Edition
2006.08.28
Language
English

En
2
Service Manual
P0055 Coffee Machine - 2006
Edition
2006.08.28
Language
English
CONTENTS OF THIS MANUAL: NOTE FOR THE SERVICE ENGINEER.
This manual is a supporting document for technical personnel. It contains a description of the various
product types, the general operating principle, and indications concerning assistance.
Technical personnel should anyway consult the specific model on .
(www.servicenet.indesitcompany.com) to access data and updates of electrical diagrams, technical
bulletins, and spare parts.

En
3
Service Manual
P0055 Coffee Machine - 2006
Edition
2006.08.28
Language
English
CONTENTS
1. GENERAL INFORMATION 4-7
PRODUCT KEY 4
OVERVIEW 4
INTERFACE 5
GENERAL INFORMATION 5
TECHNICAL DATA 6
2. OPERATING LOGIC 7-13
OPERATING MODES 7
USER PROGRAMMING MODE 7
GROUND COFFEE DOSAGES 7
FACTORY SETTINGS 8
WATER CIRCUIT FUNCTIONAL DIAGRAM 9
SBS DELIVERY VALVE 10
AQUA PRIMA 12
3. COMPONENTS 14
INTERNAL COMPONENTS 14
4. ELECTRICAL DIAGRAMS 15
WIRING DIAGRAM 15
5. ASSISTANCE 16-35
DIAGNOSTICS MODE 16
TEST MODE 17
REMOVING THE OUTER CHASSIS 21
REMOVING THE CASE AND COMPONENTS SUPPORT 23
DISASSEMBLING THE COFFEE MACHINE 26
REMOVING THE BOILERS 31
CHANGING THE GEARMOTOR 33
TROUBLESHOOTING 35
6. EXPLODED VIEWS 36-41
7. APPENDIX 42
WATER CIRCUIT DIAGRAM 42

TypE
En
4
Service Manual
P0055 Coffee Machine - 2006
Edition
2006.08.28
Language
English
1. PRODUCT TYPE:
1.1. PRODUCT KEY:
1.2. OVERVIEW:
Description of the appliance
1
3
2
4
5
6 7 8
12 11
10
9
Ref. description Ref. description
1 Water tank
2 Coffee beans hopper
3 Main power switch
4 Grind adjustment
5 Brew unit
6 Front (control) panel
7 SBS
8 Hot water/steam nozzle
9 Grid
10 Fulltankoat
11 Height adjustable dispenser
12 Drip tray
MCA 16: MCA 15 NA P:
M=machine M=machine
C=coffee C=coffee
A=automatic A=automatic
16=index number 15=index number
N=North
A=America
P=connection to water supply

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En
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Service Manual
P0055 Coffee Machine - 2006
Edition
2006.08.28
Language
English
1.3. INTERFACE
13 14 15 18 19
1716 20 21 22
Ref. description Ref. description
13 PROGRAMMING/EXIT select button
14 PAGES forward button
15 SELECT/CONFIRM button
16 DOUBLE COFFEE selection button
17 LUNGO COFFEE select button
18 NORMAL COFFEE select button
19 ESPRESSO select button
20 HOT WATER select button
21 STEAM select button
22 DESCALE select button
DOCUMENTATION REQUIRED:
The following technical documentation is required for repairs:
-Instructionbookletofspecicmodel
-Technicaldocumentationofspecicmodel
TOOLS AND EQUIPMENT REQUIRED:
As well as the standard equipment, the following tools are required:
- Torx screwdrivers
- Crosshead screwdrivers
- 1 Digital thermometer with reading range of more than 150°C
- Must be suitable for measurements in liquids and on surfaces
SAFETY WARNINGS:
Before working on the appliance, read the instruction booklet.
Observe all statutory regulations related to repairs of domestic appliances.
Always disconnect the power supply before repairing the appliance;
itisnotsufcienttoswitchoffthemainpowerswitchtoeliminateelectricshockhazards.
1.4. GENERAL INFORMATION:

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En
6
Service Manual
P0055 Coffee Machine - 2006
Edition
2006.08.28
Language
English
1.5. PRODUCT TECHNICAL DATA:
Power supply and
consumption:
230 V~; 50 Hz; 1250 W
120 V; 60 Hz; 1250W
100 V; 60 Hz; 1250 W
Safety devices 2 safety thermostats set at 170°C with heat exchanger
Temperature control NTC sensor
Coffee heating element Stainless steel heat exchanger - (1090W), for coffee or hot
water.
Steam heating element Aluminium tube heat exchanger - (1000W) for steam
production (rapid evaporation)
Pump Ulka vibrating pump;
230V; 50 Hz; 48 W
120V; 60 Hz; 41 W
100V; 50/60 Hz; 55 W
Release valve Pressurised air release valve with compensation valve
Waterlter Located in the water reservoir
Gearmotor supplementary heating
element
437W - 230 V; 275W - 100/120 V approx.
Coffee grinder (burr plate) Threaded spindle in brass, ceramic burrs
Motor 230 V / 120 V / 100 V DC
Power draw During heating: Approx. 5.6 A (230 V);
9 A (120V);
11 A (100V)
Power draw in stand-by Approx. 20 Watt/h
Cup heater power draw 8 Watt (at operating temperature)
Main pump 15 bar
Dimensions WxDxH (mm) 285/400/375
Weight Approx. 11 kg
Coffee hopper capacity (in beans) Approx. 300 gr
Water reservoir capacity Approx. 2 l at maximum level
Heat exchanger volume Approx. 1.0 cm3 (10 ml)
Waterllingtime Approx. 10 sec. at initial power-on.
Heating time Approx. 1.5 min
Steam production Instant

OpEraTiOn
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7
Service Manual
P0055 Coffee Machine - 2006
Edition
2006.08.28
Language
English
2. OPERATING LOGIC
2.1. OPERATING MODES:
The appliance can operate in the following modes:
• User Programming Mode: From the user menu you
can change appliance programming as described
in the instruction booklet.
• Diagnostics Mode: this mode allows service
engineers to adjust operating and service
parameters. This menu contains all the user menu
items plus a series of more complex programming
options reserved for service personnel.
• Test Mode: Used by service personnel to
check operation of the appliance and its main
components.
2.2. USER PROGRAMMING MODE
This mode is accessed by means of the menu button (see instruction booklet)
2.2.1. MENU OPTIONS
The following options can be programmed by the
user:
ENERGY SAVING
RINSING
LANGUAGE
CONTRAST
WATER HARDNESS
WATERFILTER
TEMPERATURE
PROGR. COFFEE LENG.
PROGR. WATER AMOUNT
PROGRAM STEAM TIME
AROMA SMALL COFFEE
AROMA COFFEE
AROMA LARGE COFFEE
PREBREWING
TOTAL COFFEES
TIMER
CLOCK
AUTOMATIC ON/OFF
CLOCK TIME
ON/OFF TIME
SHOW CLOCK TIME
2.3. GROUND COFFEE DOSAGES
The coffee dosage depends on the rpm of the coffee
grinder (controlled by a sensor) and the mechanical
grind setting (by means of the adjuster knob).
2.3.1. DOSAGE PROGRAMMING FOR THE USER (AROMA FUNCTION)
You can select the quantity of ground coffee for
each coffee type (espresso, caffé, lungo coffee) by
setting the “Aroma” parameter. This serves to make
stronger or weaker coffee.
Aroma Type:
• 0: LIGHT (grinder speed of 45 rpm)
• 1: REGULAR (grinder speed of 50 rpm)
• 2: STRONG (grinder speed of 55 rpm).

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Service Manual
P0055 Coffee Machine - 2006
Edition
2006.08.28
Language
English
2.3.2. DOSAGE PROGRAMMING FOR THE ENGINEER
In “Test” mode you can increase the rpm of the cof-
fee grinder in correspondence with each aroma type
(LIGHT, REGULAR, STRONG) by 2.5 rpm.
The available levels are as follows:
2.4. FACTORY SETTINGS
The machine is delivered with the following factory
settings:
Temperature level = 2 (Medium)
Water hardness = 3 (High)
Stand-by delay = 3:00
Prebrewing = 1 (short)
Espresso Quantity = 110
Caffé Quantity = 170
Lungo quantity = 290
Espresso Aroma = 1 (Regular)
Caffé aroma = 1 (Regular)
Lungo Aroma = 1 (Regular)
Power-on time = 0:00
Power-off time = 0:00
Display contrast = 6 (60%)
Waterlter=0(No)
Clock active = 0 (No)
Time visible = 0 (No)
Rinses permitted = 1 (Yes)
Note several factory setting parameters depend on the language set on the appliance:
- if any European language is selected the appliance will present EUROPE settings
- selection of USA English or Canadian French results in US settings.
Level/Aroma type LIGHT REGULAR STRONG
0 20 25 30
1 22,5 27,5 32,5
2 25 30 35
3 27,5 32,5 37,5
4 30 35 40
5 32,5 37,5 42,5
6 35 40 45
7 37,5 42,5 47,5
8 40 45 50
EUROPE USA
Espresso Quantity 110 110
Caffé Quantity 170 285
Lungo Quantity 290 540
Imp. Hot water 260 260
Steam time 20 05
Level/Aroma type LIGHT REGULAR STRONG
0 40 50 60
1 45 55 65
2 50 60 70
3 55 65 75
4 60 70 80
5 65 75 85
6 70 80 90
7 75 85 95
8 80 90 100
COFFEE GRINDER IMPULSES (1 coffee grinder revolution = 2 impulses)
COFFEE GRINDER REVOLUTIONS

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Service Manual
P0055 Coffee Machine - 2006
Edition
2006.08.28
Language
English
2.5. FUNCTIONAL WATER CIRCUIT DIAGRAM
1
2
3
4
56
7
8
9
10
11
12
heating
element
heating
element
hot water / steam
Thermostat
175°
Component Function
1 Water reservoir Water supply
2 Float Water empty detection
3Waterlter Elimination of solids from water
4 Turbine Pulseowmeasurement,adjustsquantity
5 Pump Waterowrate/pressure(15bar)
6 Pressure relief valve
Protects the water circuit from overpressure conditions (valve opens at 17-19 bar)
7 Heat exchanger / heating Provides heating for delivery of water, coffee and steam
8 Temperature sensor Transmits current temperature values to the electronic control system
9 Overtemperature thermostat In the event of overheating, disconnects appliance power supply
10 Hot water / steam supply valve When opened delivers hot water or steam
11 Tubular boiler For steam delivery
12 Steam/hot water solenoid valve Opens if wand is blocked

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Service Manual
P0055 Coffee Machine - 2006
Edition
2006.08.28
Language
English
2.6. SBS VALVE
Beverage dispensing
The SBS delivery valve (see fig. 2), which is
adjustable using the knob, serves to alter (increase
or decrease depending on the knob setting) the
owrateofwaterforbrewingintheunit.
This serves to alter the coffee brewing time (extraction
time)andconsequentlytheintensityofavour,while
maintaining the quantity of crema constant.
Function
With the SBS valve in its open position, an
accumulation of coffee is obtained inside the
diaphragm valve due to the low counter-pressure
of the SBS valve. Consequently the membrane
valve needle remains in the fully open position due
to resistance of the spring. The coffee is delivered
rapidly (see Fig. 3).
With the SBS valve in its closed position, an
accumulation of coffee is obtained on the valve
diaphragm resulting in a pressure build-up inside the
valve. The spring succumbs to the counter-pressure
and the valve element consequently reduces the
owofcoffee(seeg.4).
Fig. 1
Fig. 2
Fig. 3
Fig. 4
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