IMT Scanreco G2 Manual de usuario

IOWA MOLD TOOLING CO., INC.

P.O. Box 189

Garner, IA 50438

Tel: 641.923.3711

Fax: 641.923.2424

www.imt.com

Manual # 99906

Revised

No part of this publication may be reproduced, stored in a retrieval system, or transmitted in

any form or by any means, electronic, mechanical, photocopying, recording or otherwise

without the prior written permission of Iowa Mold Tooling Co., Inc.

Iowa Mold Tooling Co., Inc. is an Oshkosh Corporation Company

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Contents

Chapter Page

1. INTRODUCTION........................................................................................................................... 4

2. THE COMPONENTS OF THE SCANRECO G2 RADIO REMOTE CONTROL ........................... 5

3. DESCRIPTION OF THE SYSTEM ................................................................................................ 5

3.1The Scanreco G2 system, general description ..................................................................... 5

3.2Scanreco G2 remote control box ........................................................................................... 6

3.2.1Generaldescriptionoftheremotecontrolbox.................................................................................................6

3.2.2Pushbuttonsandtumblerswitches...................................................................................................................7

3.2.3Controllevers............................................................................................................................... ......................8

3.2.4Operatingsymbols.............................................................................................................................................9

3.2.5Indications,remotecontrolbox.......................................................................................................................13

3.2.6

ScanrecoG2radioremotecontrol,/DdInfoCentre.......................................................................................14



3.2.7RemotecontrolboxinstandͲbymode............................................................................................................22

3.3Scanreco G2 radio controller................................................................................................ 22

3.4Scanreco G2 battery and battery charger ........................................................................... 24

3.4.1Replacementofthebattery.............................................................................................................................24

3.4.2Chargingofthebattery............................................................................................................................... .....25

3.4.3Goodadviceaboutthebattery........................................................................................................................25

3.5Remote control cable ............................................................................................................ 26

3.6Transmitter system, frequencies.......................................................................................... 26

4. MAINTENANCE .......................................................................................................................... 26

5. SAFETY REGULATIONS ........................................................................................................... 27

6. STARTING UP ............................................................................................................................ 28

6.1Starting up from the indicator panel of the RCL (manually controlled stabilizers) ......... 28

6.1.1StartͲupoftheradioremotecontrolsystem...................................................................................................28

6.2Starting up from the Scanreco G2 remote control box (radio remote controlled

stabilizers) .............................................................................................................................. 29

6.3Stabilizer mode ...................................................................................................................... 29

6.3.1Controlofthehydraulicstabilizers.................................................................................................................. 29

7. SIGNALLING DURING CRANE OPERATION ........................................................................... 32

8. EMERGENCY STOP DURING CRANE OPERATION ............................................................... 32

9. STOP OF THE RADIO REMOTE CONTROL SYSTEM ............................................................. 32

10. SECURING OF THE REMOTE CONTROL BOX, AFTER OPERATION ................................... 32

11. OPTIONAL EXTRAS .................................................................................................................. 33

11.1Remote control of optional extras and other crane functions .......................................... 33

11.1.1TheHDLsystem(option)..................................................................................................................................33

11.1.2MicroͲoperation...............................................................................................................................................34

11.1.3Enginecontrol..................................................................................................................................................34

11.1.4Worklight............................................................................................................................... ..........................35

11.1.5Horn.................................................................................................................................................................35

11.1.6Controlofwinchonastowingbracket............................................................................................................35

11.1.7Activationoftheregenerationsystem.............................................................................................................36

11.1.8Weighingfunction............................................................................................................................... .............37

12. TROUBLESHOOTING ................................................................................................................ 37

12.1.Error code indications on the RCL 5300 indicator panel ................................................... 38

12.2.Error indications from the remote control box ................................................................... 39

12.3.Error indications on the radio controller ............................................................................. 40

13. EMERGENCY OPERATION OF THE CRANE ........................................................................... 40

14. MARKING AND IDENTIFICATION ............................................................................................ 41

15. TECHNICAL DATA .................................................................................................................... 42

1. Introduction

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2. The components of the Scanreco G2 radio remote control

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3. Description of the system

3.1 The Scanreco G2 system, general description

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3.2 Scanreco G2 remote control box

3.2.1 General description of the remote control box

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08/02/2019 Manual Part Number: 99906486 6

3.2.2 Push buttons and tumbler switches

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A. Number of engine revolutions ”1”

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E. Engine throttle control ”3”

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08/02/2019 Manual Part Number: 99906486 7

L. Tumbler switch ”9”: Extra function

M. Yellow push button ”7”

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6HHFKDSWHURQStabilizer modeDQGWKH5&/

,QVWUXFWLRQ0DQXDO

N. Tumbler switch ”10”: Extra function

3RVVLELOLW\IRURQHRUPRUHRIWKHIROORZLQJ

H[WUDIXQFWLRQV

$FWLYDWLRQ6ZLWFKWRWKHOHIWVSULQJORDGHG

'HDFWLYDWHVWKHHQJLQHWKURWWOHFRQWURO

'HDFWLYDWHVHQJLQHVWDUWVWRS

'HDFWLYDWHVFKDQJHRYHUIRUVWDELOL]HUIXQFWLRQV

&KDQJHRYHUIRUH[WUDYDOYHVRQ)O\-LEZKHQ

DFWLYDWLQJ´530´DWWKHVDPHWLPH

3OHDVHVHHFKDSWHURQOperating symbols

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3OHDVHVHHFKDSWHURQOperating symbols

O. Red push button "8"

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VHF

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0DQXDODFWLYDWLRQDQGGHDFWLYDWLRQRI+'/

6HHFKDSWHURQThe HDL systemDQGWKH5&/

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(UURULQGLFDWLRQ

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6ZLWFKWRWKHULJKWKROGLQJDFWLRQ

3OHDVHQRWH7KHVLJQDOIXQFWLRQLVWKHVDPHZKHQ

RSHUDWLQJWKHULJKWDQGWKHOHIWVLGH

&KDQJHVWKHVFUHHQRQWKH,QIR&HQWUHE\

SUHVVLQJWKH\HOORZSXVKEXWWRQ0DWWKHVDPH

WLPH

3OHDVHVHHWKHFKDSWHURQ,07 G2 InfoCentre.

3.2.3 Control levers

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JREDFNLQWRQHXWUDOSRVLWLRQZKHQWKH\DUHUHOHDVHG

7KHPDQXDOFRQWUROYDOYHOHYHUVPRYHV\QFKURQRXVO\DQGLQWKHVDPHGLUHFWLRQDVWKHUHPRWHFRQWUROOHYHUV

7KHVLJQDOIURPDFRQWUROOHYHULVSURSRUWLRQDOLHWKHPRUHLWLVRSHUDWHGWRZDUGVWKHH[WUHPHSRVLWLRQWKH

PRUHVSHHGLVLQFUHDVHGRQWKHFUDQHIXQFWLRQLQTXHVWLRQ

Please noteWKDWDOOFRQWUROOHYHUVPXVWEHLQQHXWUDOSRVLWLRQEHIRUHVWDUWLQJXSWKHV\VWHP

7KHQXPEHURIFRQWUROOHYHUVGHSHQGVRQWKHQXPEHURIFUDQHDQGVWDELOL]HUIXQFWLRQVZKLFKDUHWREHUHPRWH

FRQWUROOHG7KHSRVLWLRQLQJRIWKHLQGLYLGXDOFRQWUROOHYHUDVZHOODVWKHGLUHFWLRQRIWUDYHORIWKHFUDQHLQ

UHODWLRQWRWKHGLUHFWLRQRIWUDYHORIWKHFRQWUROOHYHUVDUHGHWHUPLQHGDVVWDQGDUGFRQILJXUDWLRQV

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Standard configuration of remote control levers, operation direction

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08/02/2019 Manual Part Number: 99906486 8

5HPRWHFRQWUROER[HVZLWKMR\VWLFNKDVSRVLWLRQIXQFWLRQDQGRSHUDWLRQGLUHFWLRQDVLQGLFDWHGLQWKHGUDZLQJV

DQG

-R\VWLFNKDVSURSRUWLRQDOIXQFWLRQV

-R\VWLFNKDVSURSRUWLRQDOIXQFWLRQVFURVVDQGWXUQ

8 linear control levers

1 2 3 4 5 6 7 8

Joystick 2-0-2

Joystick 2-2-2

Joystick 3-2-3

3.2.4 Operating symbols

&UDQHVHTXLSSHGZLWKUDGLRUHPRWHFRQWUROV\VWHPDUHGHOLYHUHGIURP,07ZLWKRSHUDWLQJV\PEROVODEHOOHGRQ

WKHUHPRWHFRQWUROER[

:KHQFKDQJLQJDVWDQGDUGFRQILJXUDWLRQWKHRSHUDWLQJV\PEROVPXVWEHODEHOOHGRQWKHUHPRWHFRQWUROER[

FRUUHVSRQGLQJWRWKHOHYHUVHTXHQFHLQTXHVWLRQ

$WWKHVDPHWLPH\RXPXVWVWDWHWKHFKDQJHLQWKLV,QVWUXFWLRQ0DQXDOE\FKDQJLQJRQHRIWKHEHORZ

VNHWFKHV

,QWKHIROORZLQJSDJHVWKHGLIIHUHQWVWDQGDUGFRQILJXUDWLRQVRIWKHUHPRWHFRQWUROER[HVDUHLQGLFDWHGZLWKWKHLU

FRUUHVSRQGLQJRSHUDWLQJV\PEROV

3OHDVHQRWHRQO\UHPRWHFRQWUROOHYHUVFRUUHVSRQGLQJWRWKHUHOHYDQWFUDQHIXQFWLRQVDUHILWWHG:KHUHQR

FRQWUROOHYHULVILWWHGDFRYHUSODWHZLOOEHILWWHGLQVWHDG

08/02/2019 Manual Part Number: 99906486 9

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