IMT CAS440HU Manual de usuario

Printed on 22 August, 2016

Manual Part # 99901339

CAS440HU Air Compressor

Revised: August 22, 2016

IOWA MOLD TOOLING CO., INC.

PO Box 189

Garner, IA 50438

Tel: 641-923-3711 FAX: 641-923-2424

Website: http://www.imt.com

No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any

form or by any means, electronic, mechanical, photocopying, recording or otherwise without the

prior written permission of Iowa Mold Tooling Co., Inc.

Iowa Mold Tooling Co., Inc. is an Oshkosh Corporation Company.

Contents

Revisions ..................................................................................................................................................... ii

Compressor Introduction 3

Compressor Precautions ...............................................................................................................................5

Compressor Safety........................................................................................................................................6

Compressor Information Record...................................................................................................................7

CAS440HU Recommended Spare Parts.......................................................................................................8

CAS440HU Specifications 9

Installation 11

PTO & Pump Installation ...........................................................................................................................11

PTO Installation..........................................................................................................................................11

Driveline and Pump Installation .................................................................................................................13

Underdeck Compressor Installation............................................................................................................14

Oil Cooler (optional)...................................................................................................................................15

Operation 17

Operation ....................................................................................................................................................17

Shutdown....................................................................................................................................................18

Maintenance & Repair 19

Maintenance Schedule................................................................................................................................20

Compressor Hydraulic Oil..........................................................................................................................21

Hydraulic Fluid Deterioration.....................................................................................................................22

Compressor Hydraulic Oil Change.............................................................................................................23

Compressor Filter Element Replacement ...................................................................................................24

Drive Belt....................................................................................................................................................24

Compressor Hydraulic System Precautions................................................................................................25

Troubleshooting Guide...............................................................................................................................26

Parts 27

CAS440HU Compressor Parts (51720149)................................................................................................28

Thread Torque Charts.................................................................................................................................31

ii Contents

Revisions

DATE LOCATION DESCRIPTION

20070817

MAINTENANCE

SCHEDULE

REVISED COMPRESSOR OIL CHANGE SCHEDULE TO 6 MONTHS

AND 12 MONTHS

20071004

51720149

ECN 10523 - CHANGE ITEM #39 FROM 72065616 TO 72661642

20071127

MAINT.

SCHEDULE

ECN 10612 - CHANGED NOTE IN MAINTENANCE SCHEDULE TO 6

MONTHS

20090409

51720149

ADDED MOTOR CALLOUT, ADDED SPECIFICATIONS

20090722

51720149

ECN 11060 - PLUMBING CHANGES

20090914

51720149

ECN 11070 - CHANGED TO HOSES RATHER THAN HARD-TUBING

PLUMBING.

20110610

51720149

ECN 11448 - NEW PRESSURE RELIEF VALVE.

20140227

51720149

PER ENGINEERING MARKUP – IMAGES UPDATED

20160705

51720149

Replaced missing images/drawings.

20160707

51720149

ECN1239MADE SURE WASHER QTY WAS 12 FOR KIT51720597

20160822

Changed 12/ psi off/10 psi on to 12 bar off/ 10 bar on, in Specification

Table, pressure switch column.

This volume provides information on the installation, operation, and repair of IMT hydraulic air

compressors. In addition to reading the manual, it is your responsibility to become familiar with

government regulations, hazards, and the specific operation of your equipment. Use caution

and common sense while operating and maintaining the equipment and follow all safety

procedures and regulations. Treat this equipment with respect and service it regularly.

MODIFICATIONS

Modifications to your equipment must be performed with IMT approved accessories, parts and

optional equipment. If in doubt, contact IMT prior to making any modifications. DO NOT alter or

modify any safety device! All safety devices must be inspected, tested and maintained in proper

working condition.

Decals regarding safety and operation are considered safety equipment, and must be kept clean

and legible.

The equipment owner and/or designated employee is responsible for informing all operators,

maintenance personnel, and others involved in equipment operation about the safe operation

and maintenance of the equipment. If questions arise concerning safe operation, contact IMT or

your IMT distributor for clarification.

WARRANTY

Warranty of this unit will be void on any part of the unit subjected to misuse due to overloading,

abuse, lack of maintenance and unauthorized modifications. No warranty - verbal, written or

implied - other than the official, published IMT new machinery and equipment warranty will be

valid with this unit.

NOTICE TO THE OWNER / USER

If your equipment is involved in a property damage accident, contact your IMT distributor

immediately and provide them with the details of the accident and the serial number of the

equipment. If an accident involves personal injury, immediately notify your distributor and IMT

Technical Support at:

IOWA MOLD TOOLING CO., INC.

500 HWY 18 WEST

GARNER, IA 50438

641 - 923 - 3711

SECTION 1

Compressor Introduction

4 CAS440HU Air Compressor Manual Part # 99901339

WARNING

READ YOUR MANUAL!! FAILURE TO READ, UNDERSTAND AND FOLLOW ANY SAFETY

PROCEDURES APPLICABLE TO YOUR EQUIPMENT MAY RESULT IN EQUIPMENT

DAMAGE, SERIOUS INJURY, OR DEATH.

MANUAL STRUCTURE

Throughout this manual, three means are used to draw the attention of personnel. They are

NOTEs, CAUTIONs and WARNINGs and are defined as follows:

NOTE

A NOTE is used to either convey additional information or to provide further emphasis for a

previous point.

CAUTION

A CAUTION is used when there is the very strong possibility of damage to the equipment or

premature equipment failure.

WARNING

A WARNING is used when there is the potential for personal injury or death.

Section 1 Compressor Introduction 5

Compressor Precautions

Failure to follow operating and maintenance

procedures as outlined in this manual could result

in equipment damage, personal injury or death.

Follow all maintenance procedures and intervals.

Do not use air from this compressor for

breathing or food processing. Air from this

compressor will cause severe injury or death if

used for breathing or food processing.

Maintenance must be performed only by trained

and qualified personnel, using correct tools,

specified torques and approved replacement

parts.

Hot oil under pressure can cause severe injury

or death. Shut down, let cool and relieve

pressure in compressor before servicing.

All electrical components and cable wiring must

be installed and grounded in accordance with

NFPA, national electrical codes and applicable

state and local codes.

Do not overfill the compressor with oil. Use

correct quantity of manufacturer's lubricant.

Repair leaks and clean spills immediately.

Before removing guards or servicing the

compressor, disconnect all power supplies.

Display warning signs and lock out electrical

circuits.

Compressors generate high temperatures. Do

not touch or otherwise come in contact with hot

surfaces. Doing so can cause severe personal

injury.

All guards must be in position and secure before

and during operation.

6 CAS440HU Air Compressor Manual Part # 99901339

Compressor Safety

WARNING

AVOID PERSONAL INJURY OR PROPERTY DAMAGE! READ YOUR MANUAL! All units

are shipped with a detailed operators and parts manual which contains vital information for the

safe use and efficient operation of this unit.

AIR COMPRESSOR SAFETY PRECAUTIONS

Safety is basically common sense. While there are standard safety rules, each situation has its

own peculiarities that cannot always be covered by rules, and with your experience and common

sense, you are in a position to ensure your safety. Lack of attention to safety can result in death,

serious injury, accidents, and efficiency reductions. Watch for safety hazards and correct them

promptly. Use the following safety precautions as a general guide to safe operation:

Do not attempt to remove any compressor parts without first relieving the entire system of

pressure.

Do not attempt to service any part while the machine is operating.

WARNING

AVOID PERSONAL INJURY OR PROPERTY DAMAGE! Check the compressor sump oil

level only when the compressor is not operating and the system is completely relieved of

pressure. Open the service valve to ensure relief of system air pressure when performing

maintenance on compressor air/oil system.

Do not operate the compressor at pressure or speed in excess of its rating as indicated in

Compressor Specifications.

Periodically check all safety devices for proper operation.

Do not play with compressed air. Pressurized air can cause serious injury to personnel.

Exercise cleanliness during maintenance and when making repairs. Keep dirt away from

parts by covering parts and exposed openings.

Do not install a shut-off valve between the compressor and compressor oil sump.

DANGER

AVOID DEATH OR SERIOUS INJURY!

Do not use IMT compressor systems to provide breathing air. Such usage, whether supplied

immediately from the compressor source, or supplied to breathing tanks for subsequent use,

can cause serious bodily injury.

Section 1 Compressor Introduction 7

IMT disclaims any and all liabilities for damage for loss due to personal injuries, including

death, and/or property damage including consequential damages arising out of any IMT

compressors used to supply breathing air.

Do not disconnect or bypass safety circuit system.

Do not install safety devices other than authorized IMT replacement devices.

Close all openings and replace all covers and guards before operating compressor unit.

Do not leave tools, rags, or loose parts on the compressor or drive parts.

Do not use flammable solvents for cleaning parts.

Keep combustibles out of and away from the compressor and any associated enclosures.

The owner, lessor, or operator of the compressor are hereby notified and forewarned that any

failure to observe these safety precautions may result in damage or injury.

IMT expressly disclaims responsibility or liability for any injury or damage caused by failure to

observe these specified precautions or by failure to exercise that ordinary caution and due care

required when operating or handling the compressor, even though not expressly specified

above.

Compressor Information Record

TO BE COMPLETED BY DEALER

CHASSIS INFORMATION

TRANSMISSION MAKE:

MODEL:

PTO NUMBER:

PTO %:

COMPRESSOR AND HYDRAULIC PUMP INFORMATION

COMPRESSOR MODEL:

SERIAL NUMBER:

PUMP MAKE:

MODEL:

RESERVOIR CAPACITY:

ENGINE RPM:

8 CAS440HU Air Compressor Manual Part # 99901339

CAS440HU Recommended Spare Parts

Recommended Spare Parts for one-year for CAS440HU Under-deck Compressor:

NOTE: This spare parts list does not necessarily indicate that the items can be expected to fail in

the course of a year. It is intended to provide the user with a stock of parts sufficient to keep the

unit operating with the minimal down-time waiting for parts. There may be parts failures not

covered by this list. Parts not listed are considered as not being Critical or Normal Wear items

during the first year of operations and you need to contact the distributor or manufacturer for

availability.

PART NO.

DESCRIPTION

QTY

CODE

COMPRESSOR ASSEMBLY COMPONENTS (51720149)

73051614

HYDRAULIC MOTOR

73540449

RELIEF VALVE

73052091

RETURN FILTER

COMPRESSOR (70073051)

70073727

LP INTAKE VALVE

70073726

LP EXHAUST VALVE

70732447

HP INTAKE VALVE

73054340

HP EXHAUST VALVE

70073766

RING SET

70143298

RELEASE VALVE KIT

70732429

INTERCOOLER TUBE LH

70732430

INTERCOOLER TUBE RH

70732448

KIT - VALVE SET

76391490

SHAFT SEAL

73054339

POP-OFF, 70 psi

73054031

PILOT VALVE

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