IMS ROBOTICS TURBO Manual de usuario

Machine specifications

Designation: IMS cutter TURBO

Manufacturer: IMS Robotics GmbH

Am Bauhof 6

01458 Ottendorf-Okrilla

Phone: +49 (0)35205 75550

Fax: +49 (0)35205 53749

E-Mail: [email protected]

Website : www.ims-robotics.de

User information: As of 04/05/2022

Translation of the original instruction

Article number: 011 24 000

Introduction

This user information is meant to facilitate safe and proper operation and

maintenance of IMS devices and should therefore be given the attention it deserves.

Note

When operating the unit, be sure to comply with accident prevention rules and

general safety regulations.

Important information, as on security engineering, is accompanied

by symbols and should be observed in order to prevent accidents

and equipment damage.

Liability, warranty

All data and information for miller operation and maintenance embodies the

manufacturer's past experience and findings to the best of his knowledge. The right

to make technical modifications resulting from the improvement of the unit described

in these instructions is reserved. During the warranty period, the system may be

repaired or modified only by the manufacturer or on his instructions, otherwise no

liability or warranty will be accepted for the unit as a whole.


 
Table of contents 
Table of contents...................................................................................................... 5 
1Intended Use...................................................................................................... 7 
2Technical data ................................................................................................... 8 
1 Specifications ................................................................................................ 8 
2 Main dimensions............................................................................................ 9 
3General safety rules ........................................................................................ 10 
4Description, setting ......................................................................................... 11 
1 Modules....................................................................................................... 11 
2 General description ..................................................................................... 12 
3 Universal cable drum................................................................................... 12 
3.1 Manual cable drum ............................................................................... 12 
3.2 Motorized winding (optional) ................................................................. 12 
4 Robot........................................................................................................... 14 
4.1 Carriage ................................................................................................ 14 
4.1.1 Pressure rail ................................................................................... 14 
4.1.2 Reversing safeguard ...................................................................... 15 
4.2 Milling arm............................................................................................. 16 
4.3 Swivel head color camera..................................................................... 17 
4.4 Additional lighting.................................................................................. 19 
5 Optional features ......................................................................................... 21 
5.1 Circular profile mounts, nominal dia. 450-800....................................... 21 
5.2 Analog data input with meter counting (optional) .................................. 21 
5.3 Meter counting calibration (optional) ..................................................... 23 
5.4 Swivel drive for milling motor with flushing water (optional) .................. 23 
5.5 Water supply (optional) ......................................................................... 24 
5.6 Vehicle installation kit (optional)............................................................ 25 
5.6.1 Basic kit .......................................................................................... 25 
5.6.2 Winch with movable arm and electrical winch ................................ 28 
5.6.3 Drawer module ............................................................................... 29 
5.6.4 Controlling desk.............................................................................. 30 
5.7 Connection to the Quick-Lock System .................................................. 31 
5Operating instructions .................................................................................... 32 
1 Media supply ............................................................................................... 32 
2 Startup......................................................................................................... 33 
3 Operation..................................................................................................... 34 
3.1 Operation cutting robot ......................................................................... 34 


 
3.2 Operation with Quick-Lock Offset Packer ............................................. 35 
4 Conversion to other nominal dias. ............................................................... 36 
4.1 Format parts and assignment to nominal dias. ..................................... 37 
4.2 Nominal width-dependent setup............................................................ 38 
4.3 Convert pressure rail............................................................................. 39 
4.4 Installing the mount............................................................................... 41 
4.5 Extension for egg shaped profile ESP (optional)................................... 43 
4.6 Nominal diameter extension DN800 (optional)...................................... 48 
5 Cutting tools ................................................................................................ 50 
6 Pressure control .......................................................................................... 51 
6.1 Function check...................................................................................... 51 
6.2 Control operation .................................................................................. 51 
6.3 Inspection after completion of work....................................................... 52 
6Repairs and maintenance ............................................................................... 53 
1 Cleaning ...................................................................................................... 53 
2 Transport ..................................................................................................... 53 
3 Inspection .................................................................................................... 53 
4 Service, care ............................................................................................... 53 
4.1 Nitrogen charging.................................................................................. 54 
4.2 Oiling the air motor................................................................................ 56 
4.3 Change V-belts ..................................................................................... 59 
4.4 Change air motor .................................................................................. 62 
7Additional regulations to be observed .......................................................... 65 
8Accessory overview........................................................................................ 66 
9EC-Declaration of Conformity ........................................................................ 67 
 
 
 
 
 
 
 
 
 
 
 
 

1 Intended Use

Operational safety of the equipment supplied is ensured only when used as intended.

The intended use includes following the regulations contained in these operating

instructions as well as compliance with all maintenance and service tasks.

The IMS cutter TURBO must only be used for cutting work for the restoration of

pressureless pipes or lines. The device can be used to open inliners after restoration

and remove obstacles (roots, protruding seals, minor offsets, or the like). The

machine may not be used for unintended purposes.

Unauthorised structural changes to the equipment may cause damage to the

machine thus representing a hazard to persons. IMS is not liable for resulting

damages. In the event of damage the operating company remains responsible and

responsibility cannot be transferred to IMS.

2 Technical data

2.1 Specifications

System components: Universal carriage

TURBO cutting arm

Camera

Add-on mount

Universal control unit

Universal cable drum

Milling performance: Milling cutter max. dia. 120 mm for concrete

Travel speed: max. 10 m/min. with wheel, dia. 140 mm

Format: Pipes, nominal dia. 200 mm (without sleeve offset) with

add-on mount/parts for nominal pipe dias. up to 800 mm

Change of nominal dias.:between approx. 10 and 20 min. depending on nominal

pipe dia.

Power: 230 V +/-1% /50 Hz / 6A and 110 V / 60 Hz

Weight: TURBO : ca. 70 kg

Universal cable drum: ca. 115 kg

Universal control unit: ca. 10 kg

Compressed air: Consumption: ca. 3 m3/ min

Supply pressure: 10 bar

Quality: filtered, dry,

max. temperature 40C

Caution! contaminated/moist air will damage the air motor

and seals on the robot!

Workplace: operating console

Temperature range: + 5 ... + 40C

(Caution: do not operate control system in widely varying

temperatures (condensate) or in the open when it rains!)

Supply line: 100 m on cable drum

Camera signal: PAL

2.2 Main dimensions

Universal carriage with milling arm:

Device mounted for pipes 300 mm

approx. 400 mm approx. 650 mm

approx. 1050 mm

3 General safety rules

Caution!

System may only be operated by persons who have been

instructed in its use. A lack of information may cause damage to

the unit or create hazards for the operator.

Caution!

Pull out mains plug before opening a unit.

Caution!

When lowering individual components or the robot as a whole

make sure no-one is standing in the shaft or under the load.

Observe accident prevention rules for work in pipelines and for earthmoving

machinery, winches, hoists and drawgear, and safety regulations for pipeline building

work.

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