Imlab IKA EUROSTAR 400 Manual de usuario

IKA®EUROSTAR 400 control

EUROSTAR 400 control_102017

20000007309a

Fig. 2

Fig. 4

Fig. 8

Fig. 5 Fig. 6

Fig. 1

EUROSTAR

station

Wireless Controller

(WiCo)

RS 232

USB

Temp. Sensor

Fig. 7

Fig. 3

Declaration of conformity

Page

Declaration of conformity 3

Note for USA (FCC) 3

Note for Canada (IC) 4

Explication of warning symbols 4

Safety instructions 4

Correct use 7

Unpacking 7

Drive 7

Motor protection 7

Speed – normal operation 8

Speed – overload operation 8

Output shaft 8

Speed display 8

Commissioning 9

Securing 9

Switching on the device 10

Useful information 11

Wireless Controller (WiCo) 11

Interfaces and outputs 19

Maintenance and cleaning 21

Error codes 21

Warranty 22

Accessories 22

Permitted IKA®stirrer tools 22

Technical data 23

Note for USA (FCC)

This equipment complies with Part 15 of the FCC rules. Any changes or modiﬁcations not expressly approved by the Manu-

facturer could void the user's authority to operate the equipment. This device complies with Part 15 of the FCC rules subject

to the following two conditions:

(1) This device may not cause harmful interference, and

(2) This device must accept all interference received, including interference that may cause undesired operation.

NOTE:

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the

FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is

operated in a commercial environment.

This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the

instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area

is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

We declare under our sole responsibility that this product corresponds to the regulations 2014/35/EU, 2006/42/EC,

2014/30/EU and 2011/65/EU and conforms with the standards or standardized documents EN 61010-1, EN 61010-2-051,

EN 61326-1, EN 60529 and EN ISO 12100.

Bluetooth®module:

Directive: 1999/5/EC Standards: EN 300328, EN 301489-1, EN 301489-17, EN 60950-1

Contents

Source language: German

• Uncontrolled reactions can be triggered by mixing the

heated material insuciently or by the energy generated

by selecting a speed that is too high. In case of these

and other increased operational hazards, users must take

additional appropriate safety precautions (e.g. shatter

protection). In any case, when using critical or hazard-

ous materials in your processes, IKA®recommends to use

additional appropriate measures to ensure safety in the

experiment.

For example, users can implement mea-

sures that inhibit ﬁre or explosions or comprehensive

monitoring equipment.

Furthermore, users must make

sure that the OFF switch of the IKA®product can be ac-

cessed immediately, directly and without risk at any time.

If mains switch cannot ensure this

access at all times, an additional

EMERGENCY STOP switch that

can be easily accessed must be installed in the work area.

Safety instructions

Note for Canada (IC)

This device complies with Industry Canada license-exempt RSS standard(s). Operation is subject to the following two condi-

tions:

(1) This device may not cause interference, and

(2) This device must accept any interference, including interference that may cause undesired operation of the device.

This device complies with Health Canada’s Safety Code 6 / IC RSS-210. The installer of this device should ensure that RF

radiation is not emitted in excess of the Health Canada’s requirement.

Explication of warning symbols

Indicates an (extreme) hazardous situation, which, if not avoided, will result in death,

serious injury.

Indicates a hazardous situation, which, if not avoided, can result in death, serious injury.

Indicates a potentially hazardous situation, which, if not avoided, can result in injury.

Indicates practices which, if not avoided, can result in equipment damage.

WARNING

CAUTION

NOTICE

DANGER

•

Read the operating instructions in full before starting

up and follow the safety instructions.

• Keep the operating instructions in a place where it can be

accessed by everyone.

• Ensure that only trained staff work with the device.

•

Follow the safety instructions, guidelines, occupational

health and safety and accident prevention regulations.

•

Because the options for combining products, tools, stir-

ring vessel, experiment and medium are nearly endless,

user safety cannot be ensured simply with design require-

ments on the part of the product. For this reason, it may

become necessary for users to take other precautionary

safety measures. For example, glass device or other stir-

ring vessels that are sensitive to mechanical stress can be

damaged or shattered by an imbalance, increasing the

speed too quickly or too little distance between the stir-

ring element and the stirring vessel. Users can suffer seri-

ous injury from glass breakage or from the freely rotating

stirring element.

• Only process media that will not react dangerously to the

extra energy produced through processing. This also ap-

plies to any extra energy produced in other ways, e.g.

through light irradiation.

•

Do not operate the device in explosive atmospheres, with

hazardous substances or under water.

•

Process pathogenic materials only in closed vessels under a

suitable fume hood. Please contact IKA®application support

if you have any question.

•

The device is not suitable for manual operation.

• The high torque developed by the EUROSTAR requires

particular care in the choice of stand, cross sleeve and

anti-rotation element for the agitating vessel.

• Set up the stand in a spacious area on an even, stable,

clean, non-slip, dry and ﬁreproof surface.

• You must ensure that the stirring element is securely

clamped in the chuck!

Remove the chuck key from the

chuck before you switch on the

device.

•

Use stirring shaft protective equipment!

• The agitated vessels used for stirring have to be secured.

Consider on a good stability of the entire structure.

Please pay attention to the

dangerous parts of the equip-

ment in Fig. 8.

•

Protect the device and accessories from bumping and

impacting.

•

Check the device and accessories beforehand for dam-

age each time when you use them. Do not use damaged

components.

•

Safe operation is only guaranteed with the accessories de-

scribed in the ”Accessories” section.

• Always switch the main switch in the OFF position or dis-

connect the power before changing stirring element and

ﬁtting allowed accessories.

• The device can only be disconnected from the mains sup-

ply by pulling out the mains plug or the connector plug.

• The socket for the mains cord must be easily accessible.

•

Socket must be earthed (protective ground contact).

•

The voltage stated on the type plate must correspond

to the mains voltage.

• Please observe the permitted speed for the stirring ele-

ment. Never set higher speed.

• Make certain that the unit is set at the lowest speed be-

fore commissioning; otherwise, the unit will begin run-

ning at the speed set in last operation. Gradually increase

the speed.

• Pay attention when setting the speed to any imbalance

of the stirrer tools and possible spraying of the medium

to be stirred.

Never operate the device with the

stirrer tools rotating freely. Ensure

that parts of the body, hair, jewelry

or items of clothing cannot be trapped by the rotating

parts.

The operation of a free rotating

shaft end is dangerous. There-

fore, for safety reason, only insert

through the stirring tool over the upper edge of housing

at standstill.

Wear your personal protective

equipment in accordance with the

hazard category of the medium to

be processed, there is a risk of:

- splashing of liquids

- projectile parts

- body parts, hair, clothing and jewelry getting caught.

Beware of the risk of:

- ﬂammable materials

glass breakage as a result of mechanical shaking power.

Reduce the speed if:

the medium splashes out of the vessel because the

speed is too high

- the device is not running smoothly

the device begins to move around because of dy-

namic forces

- an error occurs.

Do not touch rotating parts

during operation!

•

There may be electrostatic activity between the me-

dium and the output shaft which could cause a direct

danger.

• After an interruption in the power supply or a mechanical

interruption during a stirring process, the unit does not

restart automatically.

• It is important to note that the surfaces of the motor

(cooling ﬁns) and certain parts of the bearing may get

very hot during operation.

• Never cover the ventilation slots or cooling ﬁns on the

motor or on the device.

• Avoid knocking and impacting on the lower end of the

shaft and the chuck gear teeth. Even minor, invisible dam-

age can lead to imbalance and uneven shaft action.

• Ensure that the stand does not start to move.

NOTICE

WARNING

DANGER

CAUTION

• The lithium polymer battery pack must only be used and

charged in IKA®products designed for use with this bat-

tery pack.

• When the battery pack is inserted it should slide in easily

and without resistance. Do not force it.

• If the battery pack is removed for an extended period of

time, store it in a sealed plastic bag to prevent short-circu-

iting due to moisture or contact with metal components.

• The operating temperature range of the battery pack is

from 0 °C to + 45 °C. Note that the battery pack capacity

will be reduced at temperatures below 20 °C.

•

Only the rechargeable battery types recommended in the

technical data may be used in the device!

Do not charge batteries that have leaked or that are

discolored, deformed or damaged in any other way.

Disposal instructions:

• When disposing of the IKA

battery pack, please tape over

the contacts with adhesive tape to prevent short-circuiting

due to moisture or contact with metal components. Short-

circuiting may result in an explosion.

• Do not throw used battery packs into your household

waste. Dispose of them properly in accordance with statu-

tory regulations.

End users are obliged by law to return all used dis-

posable and rechargeable batteries. Throwing them

into the household waste is prohibited. Disposable/

rechargeable batteries containing harmful substances are

marked with this symbol to indicate that they may not be

disposed of as household waste.

• You can return used disposable and rechargeable batter-

ies free of charge to your local authority collection site or

to any battery retailer. In doing so you will be complying

with statutory regulations and helping to protect the en-

vironment.

• Batteries must be disposed of in accordance with local

and national regulations.

If during operation the battery

pack RB 1 (rechargeable battery)

becomes fully discharged, the de-

vice will continue to run or is shut down depending on the

value settings for exceeding the time and safety speed. If

the device is set so that it continues to run when the bat-

tery of the Wireless Controller (WiCo) is fully discharged,

the only means of switching the station off are the safe

button and the off switch!

Please note the following

safety instructions for the

battery pack RB 1 (recharge-

able battery):

• Keep the battery pack out of reach of children at all times.

• Store the battery pack in a cool, dry place.

• Never throw the battery pack into a ﬁre. Keep it away

from direct sunlight and temperatures above 60 °C. High

temperatures will damage the battery pack and render

it unusable. Temperatures above 100 °C may cause it to

explode.

• Never throw the battery pack into water or expose it to

moisture. Water may lead to a short-circuit, causing the

battery pack to explode.

•

Do not deform or crush the battery pack or damage it in

any other way. This can cause battery ﬂuid to leak and/or

the battery pack to explode.

• When not in use, keep battery packs away from pa-

perclips, coins, keys, nails, screws or other small metal

objects which could cause the contacts to be bridged.

Short-circuiting may result in an explosion.

• Explosion of a battery pack may release battery ﬂuid and

cause a ﬁre.

•

Imbalance of the output shaft, the chuck and in particu-

lar the stirring tools can lead to uncontrolled resonant vi-

brational behavior of the device and the whole assembly.

Glass apparatus and stirrer containers can be damaged

or shattered by this. It can cause injury to the operator,

also can damage the rotating stirring tool. In this case

exchange the stirring tool for one without imbalance or

remedy the cause of the imbalance.

If there is still imbal-

ance, return it to the dealer or the manufacturer along

with a description of the fault.

• If the device is operated too long in overload or if the

ambient temperature is too high, the device switches off

permanently.

• The machine must only be opened by trained specialists,

even during repair. The device must be unplugged from

the power supply before opening. Live parts inside the

device may still be live for some time after unplugging

from the power supply.

Covering or parts that are capable

of being removed from the unit

without accessory equipment

have to be reattached to the unit for safe operation in or-

der to prevent, for example, the ingress of ﬂuids, foreign

matter, etc..

NOTICE

Unpacking

• Unpacking:

- Unpack the device carefully.

- Any damage should be notiﬁced immediately to the

shiping agent (post, rail or logistic company).

• Delivery scope:

- EUROSTAR 400 control stirrer with a Wireless Controller

(WiCo)

- extension arm

- 2 hexagonal socket screw

- hexagon socket offset screw key

chuck key

Pt 1000 temperature sensor

protective cover

- Wireless Controller holder

- OS 1.0 power supply unit

- USB cable micro A – micro B 2.0

- USB cable A – micro B 2.0

- user guide

- warranty card.

Correct use

• Use:

For mixing/stirring liquids with low and high viscosities by

various stirring tools.

Intended use: Stand device (chuck points down)

• Range of use (indoor use only):

- Laboratories - Schools

- Pharmacies - Universities

• Wireless remote control:

Before using the wireless link between the Wireless

Controller (WiCo) and the laboratory device, ﬁrst check

whether your region is included in the radio communica-

tions approval for the device. If it is not, remote control

can also be performed using a USB cable.

This device is suitable for use in all areas except:

- Residential areas

- Areas that are connected directly to a low-voltage supply

network that also supplies residential areas.

The safety of the user cannot be guaranteed:

- If the device is operated with accessories that are not sup-

plied or recommended by the manufacturer

- If the device is operated improperly contrary to the manu-

facture’s speciﬁcations

- If the device is operated improperly contrary to the manu-

facturer’s speciﬁcations.

Drive

The rotary knob (B, see Fig. 1) of the Wireless Controller (WiCo) allows the speed of the stirrer to be adjusted over the entire

speed range.

OS 1.0 power supply unit (for Wireless Controller (WiCo)):

Adapter

England

Adapter

USA, China

Adapter

Australia

Adapter

Europe, Switzerland

Motor protection

The stirring device is suitable for continuous operation. The

motor current is limited electronically. The device has an

anti-stall and anti-overload system.

If a fault occurs, a safety circuit immediately switches off

the motor permanently through a relay in the power board.

A fault occurs if the safe functioning of the device is com-

promised.

Speed – overload operation

In order to overcome peaks in the load such as arise when a

solid or viscous medium is added, the stirrer can be run for

a brief period at twice its rated power. When running in the

overload range (for instance if the viscosity has increased at

a particular stage of the process) the speed will be reduced

to a degree sucient to keep the torque on the stirrer shaft

within the rated torque of the device.

The speed is continually adjusted whilst the stirrer is running

to correspond to the operating conditions and so that it

matches the set speed as closely as possible.

Overload status 1:

The device is already running within the overload range,

whereby the actual speed does not match the set speed.

This condition is maintained as long as neither the motor

current nor the temperature exceeds their permissible limit

value.

This is indicated by the torque value ﬂashing in the display.

Once the load reduces to a value within the normal range

again, the torque value ceases to ﬂash.

Overload status 2:

If the device is subjected to a ﬂuctuating load which causes the

torque to be more than double the normal torque, the actual

speed of the stirrer shaft is quickly reduced to zero.

Message in the display: Error code 4 (see “Error codes” section).

Output shaft

The clamping chuck and output shaft permit clamping IKA®

recommend stirrer tools (see section “Permitted IKA®Stirrer

tools“). The output shaft is designed as a hollow shaft and

the opening on the top side of the housing is closed with a

plastic cover. When the stirrer cover is opened, it is possible

for stirring shaft to be pushed out over the top edge of the

housing at standstill, e.g. during changing container.

For safety reason, the stirrer cover must be pushed back

into the opening of the housing so that it is properly closed.

This is the only way to ensure that working with the unit is

safe and that media cannot enter the device.

Please see section “Safety in-

structions“!

Speed display

The speed is set using the rotary knob(B, see Fig.1) on the

front of the Wireless Controller (WiCo).

The speed is displayed directly in revolutions per minute

(rpm) in the display (C, see Fig.1) of the Wireless Controller.

Speed – normal operation

Speed - regulated (no variation in speed):

The speed is monitored and regulated by processor con-

trolled. The target speed is constantly compared with the

actual rotation speed value of the output shaft and varia-

tions corrected. This guarantees a constant speed even if

the viscosity of the substance being stirred changes.

Fluctuations in mains voltage within the permitted toler-

ance range have no effect on the quality of regulation and

constancy of speed.

The speed is set using the front knob (B, see Fig. 1). Dur-

ing normal operations the speed value on the display (C,

see Fig. 1) corresponds to the speed of the output shaft in

revolutions per minute (rpm).

NOTICE

Accessories must be assembled according to the following

assembly instructions (Fig. 2 to Fig. 7).

If above conditions are met, the device

is ready for operation after plugging in

the mains plug.

Commissioning

Assemble the overhead stirrer and all necessary accessories

on a stable, even, non-slip surface. The EUROSTAR over-

head stirrer must be secured to a stable stand (e.g. R 2722

or R 2723) with a cross-sleeve (e.g. R 271). The stirring ves-

sel must always be securely ﬁxed for safety reasons. You

must also ensure that the mounting device (stand) is set

up in such a way that it is not liable to topple and does not

start to move during the stirring procedure.

Securing

Securing the extension arm to the overhead stirrer

Diagram (see Fig. 2)

Ensure that the extension arm is ﬁtted securely.

Vibration may cause the screw to become loose. It is there-

fore necessary for safe use to occasionally check that the

extension arm is attached securely. Tighten the hexagonal

socket screw as required.

Securing the overhead stirrer to the stand

Diagram (see Fig. 3)

First secure the cross sleeve (H) to the stand (I). Then secure

the extension arm (J) of the overhead stirrer in the open side

of the cross sleeve which is facing upwards. Once you have

set the position required for the stirring procedure, ﬁrmly

tighten the two clamping bolts (G).

Check that the stirrer is held in position ﬁrmly prior to each

use and also at regular intervals. The position of the stirrer

must only be adjusted when the equipment is stationary

and the power supply is disconnected.

Securing the stirring element using the chuck

Diagram (see Fig. 4)

Slide the stirring element (M) into the chuck (L). Tighten the

chuck ﬁrmly using the chuck key (K).

The stirring element must only be changed when the equip-

ment is stationary and the power supply is disconnected.

Securing the stirring shaft protector

Diagram (see Fig. 5)

Use a stirring shaft protector (Q), e.g. R 301, to provide pro-

tection against injury when working with the device.

Use the bolts (U) to attach the plastic half-shell pieces to the

stirrer (T), as shown in Fig. 5. The screw (S) can be used to

adjust the length of the stirring shaft protector.

Check that the stirring shaft protector is held in position

securely prior to each use and also at regular intervals. The

position of the stirring shaft protector must only be adjust-

ed when the equipment is stationary and the power supply

is disconnected.

Securing the mixing vessel to the stand

Diagram (see Fig. 7)

First ﬁx the cross sleeve (H) to the stand (I).

Then attach the bracket (Z) of the strap clamp in the open

side of the cross sleeve which is facing upwards according

to the position of stirrer and the mixing vessel, ﬁrmly tighten

the two clamping bolts (G).

Clamp the mixing vessel (V) with the ﬂexible clamping band

(W) and secure the ﬂexible band (W) by means of the clamp-

ing lever (X).

Attachment of the Wireless Controller (WiCo) to the

stirrer

Diagram (see Fig. 1)

Attach the Wireless Controller (WiCo) to the charging con-

tact provided on the station, and bolt it to the EUROSTAR

station with the screw (P).

Connection of the temperature sensor, USB and

RS232 cables to the stirrer

Diagram (see Fig. 6)

The USB, RS 232 or temperature sensor cable should be

plugged into the appropriate port after the covers have

been removed as shown in Fig. 6.

Once the EUROSTAR 400 control has been connected to the

PC using the USB data cable, it will then transmit informa-

tion to the Windows operating system to tell it which device

drivers are required. Windows will then either:

- Load the driver

- Install the driver automatically, if it is not already installed

- Prompt the user to perform a manual installation

Open

http://www.ika.com/ika/lws/download/usb-driver.zip

Charging the RB 1 battery pack (rechargeable battery)

The battery pack of the Wireless Controller can be charged

by any of the following means:

- on the EUROSTAR station

- via a USB cable at the PC or station

- via an OS 1.0 power supply unit.

Switching on the device

Check whether the voltage given on the type plate corre-

sponds to the available mains voltage.

The socket used must be earthed (ﬁt-

ted with earth contact).

If these conditions have been met, the machine is ready for

operation when the mains plug is plugged in.

If these conditions are not met, safe operation is not guar-

anteed and the machine could be damaged.

Before the ﬁrst time to use the EUROSTAR stirrer, fasten the Wire-

less

Controller (WiCo) to the station with the screw, so that

the rechargeable battery (RB1 battery pack) in the Wireless

Controller can be charged.

After the device has been switched on at the main switch (A,

see Fig. 1) the device name and software version appear in the

display (C, see Fig. 1) of the Wireless Controller (D, see Fig. 1).

After a few seconds a signal sounds, the last setting of speed

and speed range is displayed (mode B).

Once the working screen is displayed, the stirrer is ready for

operation.

If the Wireless Controller is switched on and is not attached to

the stirrer (the station), the green LED bar (G, see Fig. 1) and

the green Bluetooth

LED (F, see Fig. 1) on the stirrer (station)

will light up. Make sure that the speed selected is appropriate

for the trial run. If in doubt, use the rotary knob (B, see Fig. 1)

to select the slowest speed. To start or stop the stirrer function,

press the rotary knob (B, see Fig. 1).

The controls of the Wireless Controller can be disabled by

pressing the key (L

, see Fig. 1

), so that no inadvertent chang-

es are made while the device is running (the key symbol

appears in the display).

Pressing the key (L) a second time enables the controls

again (key symbol disappears from the display).

In emergency the stirrer (station)

can be switched off by pressing

the “safe Stop“ key (I, see Fig.1)

on the front of the stirrer. In this case the LED bar (G, see

Fig.1) changes color from green to red, and ﬂashes.

A mes-

sage appears in the display, advising that the EUROSTAR stirrer

(station) has been forcibly switched off. To restart the stirrer,

switch the main switch (A, see Fig. 1) of the EUROSTAR stirrer

(station) OFF and ON.

If the Bluetooth®function of the Wireless Controller is ac-

tive , the user can use the Bluetooth®search key (H) to

search for the Wireless Controller.

A beep signal will be audible even if the Wireless Controller

is switched off.

• Speed setting:

You can use the rotary knob (B, see Fig. 1) to pre-set the re-

quired speed before you start the device. If you then press the

rotary knob(B) the device starts at the speed you set. When

a change is made to the speed, the rated speed is shown in

the display (C, see Fig. 1). When the device is stopped, the

key (K, see Fig. 1) can be used to switch between the two

speed ranges (Iand II). When in standby mode, the display

The stirrer has two different speed ranges:

Range I: low speed, high torque.

Range II: high speed, low torque.

• Correct procedure for changing the speed range:

- Switch the device off at the rotary knob (B, see Fig. 1)

- Switch the speed range with key (K, see Fig. 1)

- Change the speed with the rotary knob (B)

- Switch the device on at the rotary knob (B)

- The speed can be varied at any time in operation

- The speed appears in the display (C, see Fig. 1).

Changing the RB 1 battery pack in the Wireless Con-

troller

Please comply with the relevant

safety instructions in the "Safety

instructions" section for the RB 1

battery pack!

NOTICE

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