IDEAL EXALT FSB Manual de usuario

EXALT FSB (Floor Standing Boiler)

HMI (Human Machine Interface) Removal

WARNING

Indicates a potentially hazardous situation

which, if ignored, can result in serious injury or

substantial property damage.

NOTICE

Indicates special instructions on installation, operation

or maintenance, which are important to equipment

but not related to personal injury hazards.

WARNING

For your safety, turn o electrical power supply

at service panel and allow unit to cool before pro-

ceeding to avoid possible electrical shock and

scald hazard. Failure to do so can cause severe

personal injury or death.

WARNING

Failure to follow instructions below can result in

severe personal injury or damage if ignored.

• Instructions are for a qualied installer/

service technician only.

• Read all instructions before proceeding.

• Follow instructions in proper order.

UIN 233226 A01

2021-52 Exalt FSB HMI Replacement

Revision Date: 02/2022

Kit Part Number Description Model

EXRKIT128 HMI Replacement EXALT Floor Standing

Models

Each Kit Includes:

• Display Module with cover

Recommended Tools:

• Pozidriv Screwdriver

• Flat Head Screwdriver

EXALT FSB (Floor Standing Boiler)

HMI (Human Machine Interface) Removal

1. Preliminary Instructions

1. Verify that the replacement kit is correct for the

model of boiler.

2. Carefully open and unpack the PARTS BOX from its

shipping carton.

3. Carefully remove and check for any damage.

NOTICE

Installing damaged equipment will cause malfunction of the

boiler. Contact Ideal USA right away if the display module is

damaged in any way.

4. Close the manual gas shut o valve to the unit.

5. Turn the power to the boiler o.

2. Save Settings

NOTICE

Prior to replacing the control module and/or display module, it

is important to access and document the boiler’s settings. This

will ensure any settings revised from factory defaults are trans-

ferred to the new module(s). Use Table 1 to record the existing

settings. Do not revise any settings when recording settings.

1. To access the Installer screen, touching simultane-

ously the up and down soft keys for 3 seconds as

shown in Fig. 1.

Fig. 1: Installer Button

2. Enter the installer access code “054” by using the

LEFT and RIGHT buttons to select a digit and the

UP and DOWN buttons to change the digit. Press

the OK button to enter the access code.

ENTER INSTALLER

ACCESS CODE

[0]XX

Fig. 2: Installer Access Code

3. Press the OK button while the CH & DHW Settings

icon is highlighted.

CH & DHW Settings

Fig. 3: CH & DHW Settings

4. Press the OK button while the CH Settings icon is

highlighted.

CH Settings

Fig. 4: CH Settings

5. Press the UP and DOWN buttons to scroll through

the various settings.

Heating Settings

Heating Operation

Demand

Absolute Max CH Setpoint

CH1 Maximum Setpoint

CH1 Minimum Setpoint

Reset Curve Coldest Day

Enabled

Switch & Setpoint

188ºF

180ºF

120ºF

0ºF

Fig. 5: Heating Settings

EXALT FSB (Floor Standing Boiler)

HMI (Human Machine Interface) Removal

6. Record all CH Settings in Table 1. Once completed,

press the RIGHT button to highlight the Previous

Screen icon, then press the OK button.

7. Press the RIGHT button to highlight the DHW

Settings icon then press the OK button.

DHW Settings

Fig. 6: DHW Settings

8. Press the UP and DOWN buttons to scroll through

the various settings and record all DHW Settings in

Table 1. Once completed, press the RIGHT button

to highlight the Previous Screen icon, then press

the OK button.

DHW Settings

DHW Operation

Demand

Boiler DHW Setpoint

DHW Storage Setpoint

DHW On Dierential

DHW Storage Adder

Enabled

Switch

186ºF

140ºF

6ºF

46ºF

Fig. 7: DHW Settings

9. Press the DOWN button to highlight the Boiler

Settings icon if present icon, then press the OK

button.

10. Press the UP and DOWN buttons to scroll through

the various settings and record all Boiler Settings in

Table 1. Once completed, press the RIGHT button

to highlight the Previous Screen icon, then press

the OK button.

NOTICE

Perform the following steps if the EXALT is part of a Cascade

System.

11. Press the RIGHT then DOWN buttons to highlight

the Previous Screen icon, then press the OK button.

12. Press the RIGHT then DOWN buttons to highlight

the Cascade icon, then press the OK button.

13. Press the RIGHT button to highlight the Cascade

Settings icon, then press the OK button.

14. Press the UP and DOWN buttons to scroll through

the various settings, and record all Cascade Settings

in Table 1.

EXALT FSB (Floor Standing Boiler)

HMI (Human Machine Interface) Removal

3. Locate and undo the 2 M6 access screws.

1. Locate and undo the 2 M6 access screws

Fig. 8: Access Screws

2. Raise the HMI Pod.

3. Disconnect the high and low voltage connectors.

Fig. 9: High and Low Voltage Connectors

4. Rotate the HMI Pod down.

5. Remove the 4 M5 Pozidriv screws from the hinges.

Fig. 10: Hinges

6. Remove the HMI.

Fig. 11: HMI Removal

EXALT FSB (Floor Standing Boiler)

HMI (Human Machine Interface) Removal

WARNING

Be careful when using the at blade screwdriver. Do not

cause damage to the surface of the Wi-Fi Module 21.

4. Remove the Wi-Fi Module 21

1. Locate the Wi-Fi Module 21. Using a at head

screwdriver, carefully ease-out the Wi-Fi Module 21

from either the top or bottom of the module.

Reset

Power

Reset

Fig. 12: Wi-Fi Module 21 Removal

2. Remove the Wi-Fi Module 21 and remove the 8

way harness from the aperture. Keep the harness

plugged into the Wi-Fi Module 21.

Reset

Power

Fig. 13: 8-way harness

5. Fitting Wi-Fi Module on replacement HMI.

1. Connect to wire harness to the new HMI as shown

in Figure 13.

2. Push the Wi-Fi Module in place, paying attention to

the orientation. See Figure 12.

6. Fitting replacement HMI.

1. Replace HMI. See Figure 11.

2. Replace the M5 pozidriv screw through the hinge.

See Figure 10.

3. Connect the high and low voltage connectors. See

Figure 9.

4. Locate and fasten the 2 M6 access screws. See

Figure 8.

5. Return power to the boiler.

EXALT FSB (Floor Standing Boiler)

HMI (Human Machine Interface) Removal

7. Programming new Display Board

1. Follow the instructions in step 2 to gain access to

the installer menu.

2. Go to boiler settings and click appliance setting, as

seen in Fig. 14 and Fig. 15.

CH & DHW Settings

Boiler Settings

Fig. 14: Installer Menu

Boiler Settings

Modbus Address

Pump settings

Ignition Level

Mix zone high limit

WP di trigger

Appliance setting

0=BCST

3500rpm

114ºF

0pcsi

Fig. 15: Appliance Setting

3. The required code is written on the data plate

located at the side of the boiler. Use the code for

the gas type, either Natural Gas or Propane.

4. Increase/decrease the value (from 0 to 9, then A

to Z) using the UP or DOWN keys to, then change

position with the LEFT or RIGHT keys.

5. Follow the instructions on the screen to enter the

appliance code for your boiler.

6. The boiler will now be factory set for that particular

model. Return to step 2 and enter settings recorded

in Table 1 back into the controls to return the boiler

to the customized settings of the old control.

7. Return to step 2 and enter settings recorded in

Table 1 back into the controls.

EXALT FSB (Floor Standing Boiler)

HMI (Human Machine Interface) Removal

Table 1: Controls Settings

HEATINGSETTING FACTORYDEFAULT MINIMUMSETTING MAXIMUMSETTING EXISTINGSETTING

Heating Operation Enabled

Demand Type Thermostat & Outd.

Curve

Absolute Max CH Setpoint 185°F [85°C] 68°F [20°C] 188°F [87°C]

CH1 Maximum Setpoint 180°F [82°C] 68°F [20°C] 188°F [87°C]

CH1 Minimum Setpoint 80°F [27°C] 60°F [15°C] 188°F [87°C]

Outdoor Curve Coldest Day 10°F [-12°C] -30°F [-34°C] 50°F [10°C]

Outdoor Curve Warmest Day 64°F [18°C] 60°F [15°C] 78°F [25°C]

CH2 Circuit Enabled

CH2 Maximum Setpoint 140°F [60°C] 68°F [20°C] 194°F [90°C]

CH2 Minimum Setpoint 80°F [27°C] 60°F [15°C] 190°F [88°C]

Warm Weather Shutdown O O 78°F [25°C]

Circulation Pump

Permanent

Disabled

CH Post Pump Time 5 Minutes O 20 Minutes

Freeze Protection Enabled

Frost Protection Setpoint -22°F [-30°C] -22°F [-30°C] 50°F [10°C]

Parallel Shift Value 0°F [0°C] 0°F [0°C] 144°F [80°C]

CH Call Blocking 2 Minutes 0 Minutes 30 Minutes

DOMESTICSETTING SOLO

FACTORY

DEFAULT

COMBI

FACTORY

DEFAULT

MINIMUM

SETTING

MAXIMUM

SETTING

EXISTING

SETTING

DHW Operation Enabled Enabled

Demand Type Thermostat N/A

DHW Boiler Setpoint 168°F [76°C] 168°F [76°C] 96°F [35°C] 188°F [87°C]

DHW Setpoint 140°F [60°C] 140°F [60°C] 68°F [20°C] 168F [75°C]

DHW Warmstart Setpoint N/A 125°F [52°C] 86°F [30°C] 140°F [60°C]

DHW Warmstart Hysteresis N/A 30°F [17K] 9K 36K

DHW On Dierential 6°F [3°C] N/A 4°F [2°C] 18°F [10°C]

DHW Storage Adder 27°F [15°C] 18°F [10°C] 10°F [5°C] 54°F [30°C]

DHW Post Pump Time 2 Minutes 2 Minutes O 30 Minutes

DHW Priority Timeout O O O 120 Minutes

DHW Priority Enabled Enabled

DHW Call Blocking 1 Minute 1 Minute 0 Minute 30 Minutes

DHW to CH Call Blocking 1 Minute 1 Minute 0 Minute 30 Minutes

Antilegionella Function Disabled Enabled

EXALT FSB (Floor Standing Boiler)

HMI (Human Machine Interface) Removal

Table 1 Cont:

BOILERSETTING FACTORYDEFAULT MINIMUMSETTING MAXIMUMSETTING EXISTINGSETTING

Lockout Temp. 210°F [99°C]

Modbus Address 0=BCST 0=BCST 247

Flex. Relay 1(CH) CH1

Flex. Relay 2(DHW) DHW

Flex. Relay 3(P3) CH1/CH2/DHW

Flex. Relay 4(ERR) ERROR

Flex. Relay 5(Flame) FLAME

Flex. Relay 6(P4) CH2

Error Relay On Lockout, Blocking

andWarning

Pump PWM Minimum 30% 1% 100%

Ignition Level Varies by model

Mix Zone High Limit 114°F [45°C] 68°F [20°C] 176°F [80°C]

Appliance Setting Varies by model

Altitude Setting 0 ft 0 ft 20,000 ft

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