Ideal AKE CALEO HOT Manual de usuario
Operating Manual
CALEO HOT/BASIC
Translation of the original
Self-contained
21A
Subject to technical changes | Valid from January 2021
2
Information on this Operating Manual
Operating Manual and Installation Guide
This Operating Manual applies to all built-in units of the Caleo Hot/Neutral type of self-service display cases, irrespective of the dierent
possible congurations regarding freestanding display cases and Gastronorm dimensions. Built-in units must be covered before they
are put into use keeping the technical requirements in mind. The possibilities described in this Operating Manual show the majority of
congurations. Due to custom designs, many other congurations of the Caleo Hot/Neutral self-service display cases are still possible.
Copyright © December 2020, AKE Ausseer Kälte- und Edelstahltechnik GmbH. All rights reserved.
This documentation is the original documentation.
No part of this publication may be reproduced, stored, or transmitted and published in any form with any means without the
prior written permission of AKE.
Document: Operating Manual_Caleo_Hot_Neutral
Revision: 21A
Valid from: January 2021
Subject to technical changes | Valid from January 2021 3
Table of Contents
1. General Information and Safety 4
1.1. Foreword 4
1.2. Flexibility 5
1.3. Scope of application 6
1.4. Warranty and liability 7
1.5. Support 8
1.6. Symbols and signal words used 9
1.7. Marking 10
1.8. General safety instructions 11
1.9. Proper use 12
1.10. Target group and prior knowledge 13
1.11. Reasonably foreseeable misuse 14
1.12. Residual hazards 15
1.13. Personal protective equipment 18
1.14. Transport and packaging 19
1.15. Disposal 20
2. Technology 22
2.1. Explanation of terms used for components 22
2.2. Technical specications 25
2.3. Safety instructions on the unit 26
2.3.1. Electrical information 27
2.4. Assembly and installation instructions 28
2.4.1. First steps 28
2.4.2. Drain connection 32
2.5. Malfunctions and causes 33
2.6. Status displays and error messages on the display 34
3. Operation - Care 36
3.1. Initial start-up 36
3.2. Operation of the units 37
3.2.1. Units with dry heat 37
3.2.2. Units with heating climate 39
3.3. Stocking the unit 41
3.4. Cleaning and care 42
3.4.1. Information on cleaning and testing 42
3.4.2. Cleaning intervals 43
3.4.3. Cleaning agents 44
3.4.4. Cleaning the steam bae (units with heating climate) 45
3.4.5. Cleaning water bath with oat (units with heating climate) 46
3.4.6. Cleaning the bottom tray (only for units with heating climate) 47
3.4.7. Filling with water (units with heating climate) 48
3.4.8. Replacing the water lter (units with heating climate) 50
3.4.9. Visual and functional check 51
3.4.10. Checking the gas damper 52
4. Service/Maintenance 53
4.1. Maintenance information 53
4.2. Purchasing spare parts 54
5. Declaration of conformity 55
Subject to technical changes | Valid from January 2021
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GENERAL INFORMATION AND SAFETY
CALEO HOT/NEUTRAL
01
1. General Information and Safety
1.1. Foreword
Thank you for choosing one of our appliances. Our units with heating climate and dry heat incorporate the highest technical stan-
dards with practical operating convenience. With your unit, you have a product that is state of the art with regard to operating safety
for the start-up personnel, the operator and the user. The unit can pose hazards in the event of incorrect or improper use. We point
out dangers in Chapter 1.9 and by means of safety information throughout the document. The safety information and instructions in
this document must be complied with. All personnel who install the unit, put it into operation, and operate it must have this document
available and must have read and understood it. The operator must check and ensure this. Our unit requires correct installation,
start-up, operation and care. Non-compliance with the points mentioned above can lead to warranty, guarantee and product liability
exclusions, but also to damage and safety hazards. Always keep this document complete and in a perfectly legible condition. If ne-
cessary, request it immediately from your supplier or operator, or download it from the manufacturer’s website at www.ideal-ake.at
The manufacturer is not liable for technical or printing errors in this document. Similarly, no liability will be assumed for da-
mage that is directly or indirectly attributable to the delivery, performance or use of this document.
NOTE
The manufacturer reserves the right to change the specications and design at any time as part of ongoing
product improvemen
NOTE
Subject to technical changes | Valid from January 2021 5
CALEO HOT/NEUTRAL
1.2. Flexibility
All Caleo units are equipped with height-adjustable feet and castors. The castors are tted exclusively for transporting and
positioning the units. The units must be mounted on height-adjustable feet and aligned horizontally. Check the stability
of the unit after it has been set up.
NOTE
Caleo Cold 60/80/120/142 Caleo Hot 60/80/120/142
Revisionsklappe
Caleo Basic 60/80/120 Caleo Neutral 60/80/120/142
Against a wall
Front side with Caleo module 142
Front side with refrigerated well with convection
cooling and boards
Front side with corner modules Four modules back to back
Side-by-side Caleo Neutral Plus 60/80/120/142
Back to back
Stand-alone solution
Corner module,
unrefrigerated, square
Corner module,
unrefrigerated, oblique
Refrigerated well with convection
cooling, square
Unrefrigerated well, square
Subject to technical changes | Valid from January 2021
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GENERAL INFORMATION AND SAFETY
CALEO HOT/NEUTRAL
01
1.3. Scope of application
This Operating Manual applies to the following models as well as assignable custom models of
the Caleo series..
Model designation
Series: Caleo aaaaa bbb
Abbreviations:
aaaaa: Hot or Basic (conguration)
bbb: 60, 80, 120 and 142 (unit width)
Model designation (optional)
Caleo unrefrigerated well, front side, square
Caleo unrefrigerated corner module, square
Caleo unrefrigerated corner module, oblique
Accessories:
Caleo product basket, large with holder
Caleo product basket, small with holder
Bumper in wood eect
Cough and spit guard
Chutes
Please note that at least two persons are required to lift the unit, and at least four persons are needed from a specic size
(>60 kg) of the units. Enlist the help of another person for spotting for the installation.
The dimensions and weight specications of the units are order-based and vary depending on the conguration. For more
detailed information, please contact the operator, your supplier or our support department (see Chapter 1.5)..
NOTE
NOTE
Units with dry heat
Units with heating
climate
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CALEO HOT/NEUTRAL
1.4. Warranty and liability
Our „General Terms of Payment and Delivery“ apply. Guarantee claims and liability for personal and property damage are not possible
if they are attributable to one or more of the following reasons:
• improper use of the unit
• transport damage
• operation of the unit with defective safety components or with safety components that have not been installed
properly and are not operable
• non-compliance with the instructions in the Operating Manual regarding the correct installation, start-up,
operation, maintenance and assembly of the unit
• unauthorised mechanical or technical changes to the unit
• inadequate maintenance of used and wearing parts
• unauthorised repairs
• use of aggressive or caustic cleaning agents
• forces of nature or force majeure
Also excluded from liability are:
• breakage of glass, breakage of plastic components, seals or lighting xtures, and radiant heaters
• any damage that is demonstrably attributable to the controller being set incorrectly by an
• unqualied person
• damage or malfunctions due to incorrect assembly of the unit after cleaning or maintenance
The warranty claim may be forfeit if the information provided is not observed.
NOTE
Subject to technical changes | Valid from January 2021
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GENERAL INFORMATION AND SAFETY
CALEO HOT/NEUTRAL
01
1.5. Support
If you have any technical questions, contact your supplier or the manufacturer.
AKE Ausseer Kälte- und Edelstahltechnik GmbH
Pichl 66
A-8984 Bad Mitterndorf
T: +43 3624 21100 - 0
F: +43 3624 21100 - 33
When you contact our support department, have the serial number of your unit ready. This can be found on the
rating plate or the “AKE Certied” plate (see Chapter 1.7).
NOTE
If any malfunctions occur, switch the unit o and immediately contact your supplier, service partner or the manufacturer.
NOTE
Subject to technical changes | Valid from January 2021 9
CALEO HOT/NEUTRAL
1.6. Symbols and signal words used
This symbol with the comment PLEASE NOTE indicates supporting information for installation, operation or alternatively
maintenance and repair. Failure to observe this information can lead to property damage
NOTE
Imminent danger to the life of persons
Safety information with the signal word DANGER indicates imminent danger to the life and health of persons. Failure to
observe these safety instructions can lead to death or serious damage.
Danger of personal injury (serious injuries) and possibly property damage in addition
Safety information with the signal word WARNING indicates a dangerous situation that can have an impact on the health
of persons. Failure to observe these safety instructions can lead to serious injuries.
DANGER
WARNING
Danger of personal injury (minor injuries) and possibly property damage in addition
Safety information with the signal word CAUTION indicates a possibly dangerous situation. Failure to observe these
safety instructions can lead to minor or slight injuries.
CAUTION
Subject to technical changes | Valid from January 2021
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GENERAL INFORMATION AND SAFETY
CALEO HOT/NEUTRAL
01
1.7. Marking
The unit is clearly identied by the content of the rating plate. Depending on the model, the rating plate is located on the outer shell
of the bottom tray on the front side (see Chapter 2.1), or in the base on the housing of the technology box (see Chapter 2.1), or in
the base on the cover of the controller.
General technical specications can be found in Chapter 2.2. Due to the large number of models, additional technical
specications are stated on the rating plate.
NOTE
Este manual sirve para los siguientes modelos
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