True Manufacturing Company TCGD-50 Manual de usuario

............ www.truemfg.com ............

INSTALLATION MANUAL FOR

TCGD DISPLAY CASES (DRY BAKERY) MODELS

CURVED GLASS DISPLAY CASES

- DRY BAKERY -

CONGRATULATIONS!

You have just purchased the finest display case

available. You can expect many years of

trouble-free operation.

TCGD-77

TCGD-50

TRUE FOOD SERVICE EQUIPMENT, INC.

2001 East Terra Lane • O’Fallon, Missouri 63366

(636)-240-2400 • FAX (636)272-2408 • INT’L FAX (636)272-7546 • (800)325-6152

Parts Department (800)424-TRUE • Parts Department FAX# (636)272-9471

TABLE OF CONTENTS

Safety Information

Safety Precautions –––––––––––––––––––––– 1

Proper Disposal ––––––––––––––––––––––––– 2

Connecting Electricity ––––––––––––––––––– 3

Adapter Plugs –––––––––––––––––––––––––– 3

Installation / Operation Instructions

Ownership ––––––––––––––––––––––––––––– 4

Required Tools –––––––––––––––––––––––––– 4

Uncrating –––––––––––––––––––––––––––––– 4

Locating ––––––––––––––––––––––––––––––– 5

Leveling Cabinet –––––––––––––––––––––––– 5

Electrical Instructions –––––––––––––––––––– 6

Start-up –––––––––––––––––––––––––––––––– 6

Wire Gauge Chart ––––––––––––––––––––––– 7

Shelving Installation ––––––––––––––––––––– 8

Installing Optional Castors ––––––––––––––– 9

Installing Optional Formica Kit ––––––––––– 10

Maintenance, Care & Cleaning

Optional Sealing Cabinet To Floor –––––––– 11

Cabinet Cleaning –––––––––––––––––––––– 11

Light Bulb Replacement ––––––––––––––––– 12

Warranty (U.S.A. and Canada ONLY!) ––––– 13

* Spanish, German, French and Dutch versions included.

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SAFETY INFORMATION

• Thisdisplaycasemustbeproperlyinstalled

and located in accordance with the Installation

Instructionsbeforeitisused.

• Donotallowchildrentoclimb,standorhangonthe

shelvesinthedisplaycase.Theycoulddamagethe

cabinetandseriouslyinjurethemselves.

• Donotstoreorusegasolineorotherflammable

vaporsandliquidsinthevicinityofthisoranyother

appliance.

• Keepfingersoutofthe“pinchpoint”areas;clear-

ancesbetweenthedoorsandbetweenthedoorsand

cabinetarenecessarilysmall;becarefulclosingdoors

when children are in the area.

NOTE

We strongly recommend that any servicing be performed by

a qualified individual.

WARNING!

Use this appliance for its intended purpose as described in this Owner Manual.

SAFETY PRECAUTIONS

When using electrical appliances, basic safety precautions should be followed, including the following:

How to Maintain Your Unit

to Receive the Most Efficient and

Successful Operation

You have selected one of the finest display cases made. It is manufactured under strict quality

controls with only the best quality materials available. Your TRUE cooler, when properly

maintained, will give you many years of trouble-free service.

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True Food Service Equipment, Inc.

2 2

SAFETY INFORMATION

PROPER DISPOSAL OF THE DISPLAY CASE

DANGER!

RISK OF CHILD ENTRAPMENT

USE OF EXTENSION CORDS

NEVER USE AN EXTENSION CORD! TRUE will not warranty any display case that has been connected to an extension cord

(applies to cabinets ordered with optional 12" power cord).

Childentrapmentandsuffocationarenotproblemsof

thepast.Junkedorabandoneddisplaycasesarestilldan-

gerous…eveniftheywillsitfor“justafewdays.”Ifyou

aregettingridofyourolddisplaycase,pleasefollowthe

instructionsbelowtohelppreventaccidents.

Before You Throw Away Your Old Display Case:

• Takeoffthedoors.

• Leavetheshelvesinplacesothatchildrenmaynot

easilyclimbinside.

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Beforeyournewdisplaycaseisconnectedtoapower

supply,checktheincomingvoltagewithavoltmeter.

Ifanythinglessthan100%oftheratedvoltagefor

operationisnoted,correctimmediately.

Havethecircuitcheckedbyaqualifiedelectricianto

makesureitisproperlygrounded.

Thedisplaycaseshouldalwaysbeuseit’sownindividual

electricalcircuit,whichhasavoltageratingthatmatches

theratingplate.

Thisprovidesthebestperformanceandalsoprevents

overloadingbuildingwiringcircuitswhichcouldcausea

firehazardfromoverheatedwires.

For models with Optional 12" (30.5 cm) cord.

Thepowercordofthisapplianceisequippedwitha

groundingplugwhichmateswithastandardgrounding

walloutlettominimizethepossibilityofelectricshock

hazardfromthisappliance.

Havethecircuitcheckedbyaqualifiedelectricianto

makesureitisproperlygrounded.

Iftheoutletisastandard2-prongoutlet,itisyour

personalresponsibilityandobligationtohaveitreplaced

withtheproperlygroundedwalloutlet.

Thedisplaycaseshouldalwaysbepluggedintoit’sown

individualelectricalcircuit,whichhasavoltagerating

thatmatchestheratingplate.

Thisprovidesthebestperformanceandalsoprevents

overloadingbuildingwiringcircuitswhichcouldcausea

firehazardfromoverheatedwires.

Neverunplugyourdisplaycasebypullingonthepower

cord.Alwaysgripplugfirmlyandpullstraightoutfrom

the outlet.

Repairorreplaceimmediatelyallpowercordsthathave

becomefrayedorotherwisedamaged.Donotuseacord

thatshowscracksorabrasiondamagealongitslengthor

at either end.

Whenremovingthedisplaycaseawayfromthewall,be

carefulnottorolloverordamagethepowercord.

HOW TO CONNECT ELECTRICITY

Hard wiring is required on standard "Dry" Display Cases.

Optional 12" (30.5 cm) corded model available, factory installed only

(exterior scale receptacle will not be included with this option).

WARNING!

NOTE

Applies to models ordered with 12" power

cord, hard wired models do not use this

receptacle.

USE OF ADAPTER PLUGS

NEVER USE AN ADAPTER PLUG! Because of potential safety hazards under certain conditions, we strongly recommend

against the use of an adapter plug.

SAFETY INFORMATION

NEMAplugs

TRUEusesthesetypesofplugs.If

youdonothavetherightoutlethave

acertifiedelectricianinstallthecorrect

power source.

115/60/1

NEMA-5-15R

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True Food Service Equipment, Inc.

4 4

INSTALLATION / OPERATION INSTRUCTIONS

Toinsurethatyourunitworksproperlyfromthefirst

day,itmustbeinstalledproperly.Wehighlyrecommend

atrainedmechanicandelectricianinstallyourTRUE

equipment.Thecostofaprofessionalinstallationis

moneywellspent.

BeforeyoustarttoinstallyourTRUEunit,carefully

inspectitforfreightdamage.Ifdamageisdiscovered,

immediatelyfileaclaimwiththedeliveryfreightcarrier.

TRUE is not responsible for damage incurred during

shipment.

OWNERSHIP

• TinSnips/BandCutters

• ClawHammer

• HexHeadDriver

• AdjustableWrench

• 3/4"(19mm)Open-EndWrench

• PhillipsHeadScrewdriver

• Level

REQUIRED TOOLS

Thefollowingprocedureisrecommendedforuncrating

the unit:

A. Cutmetalretainingstrapssecuringprotectivetop

skid.Removetheouterpackagingbypullingtri-wall

nailsfromskid.Remove(4)cardboardcornerpads

and dust cover.

B. Inspectforconcealeddamage.Again,immediately

fileaclaimwiththefreightcarrierifthereisdamage.

C. Moveyourdisplaycaseasclosetothefinallocation

aspossiblebeforeremovingthewoodenskid.

UNCRATING

INSTALLATION / OPERATION INSTRUCTIONS

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True Food Service Equipment, Inc.

INSTALLATION / OPERATION INSTRUCTIONS

TOOLS REQUIRED:

•Phillipsscrewdriver

•3/8”(9.5mm)socketor3/8”(9.5mm)wrench

A. UseaPhillipsscrewdiverandremovefourscrews

fromtheL-bracketconnectedtheunittothewood

skid(image1).Thenusea3/8”(9.5mm)socket

orwrenchandremovetheL-bracketfromtheunit

(image2).

ToavoiddamagetoglassDONOTlaycabinet

onitssideorbackwhenremovingskid,

installingleglevelers,cleaning,etc.

B. Liftupfromthebaseandwalkunitofftheskidand

setinfinallocation.

C. Unblockdoors,(freeplasticwedges,bluefoamand

tape.Removefiberglasstapesecuringglass.

 Removecomponents:(shelves,brackets,etc.)from

insidecabinet.

LOCATING

A. Setunitinitsfinallocation.

B. ProperlevelingofyourTRUEunitiscriticalto

operatingsuccess(fornon-mobilemodels).Effective

dooroperationwillbeeffectedbyleveling.

WARNING

Display case must be leveled accurately to ensure front

glass door seals properly.

C. Theunitshouldbeleveledfronttobackandsideto

sidewithalevel.Placethelevelintheinteriorfloorof

theunitandcheckallfoursides.

D. Ifthecabinetisnotleveladjustleglevelersbyfirst

relievingweighttolevelerandadjustingbyeither

handorwrench.Repeatwithallleglevelersuntil

cabinetislevelinalldirections.

Drybakerycasesrequirehardwiringunless

orderedwith12"(30.5cm)cordoption.

CabinetwarrantiesarevoidifOEMpowercordis

tamperedwith.TRUEwillnotwarrantyanyunits

thatareconnectedtoanextensioncord.

LEVELING

Removing bracket from skid.

Removing bracket from cabinet.

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6 6

INSTALLATION / OPERATION INSTRUCTIONS

NOTE

Hard wiring is required on standard "Dry" Bakery Cases.

NOTE

Optional 12" (30.5 cm) corded model available, factory

installed only (exterior scale receptacle will not be included

with this option).

A. Beforeyournewunitisconnectedtoapowersupply,

checktheincomingvoltagewithavoltmeter.If

anythinglessthan100%oftheratedvoltagefor

operationisnoted,correctimmediately.

 Refertocabinetdataplateforvoltage.

 TRUErequiresthatasoleusecircuitbededicated

fortheunit.

WARNING

If your bakery case includes optional 12" (30 cm) power

supply cord, ground should not be removed!

NOTE

To reference wiring diagram - wiring diagram is positioned

on the ballast box inside lower rear of the cabinet.

ELECTRICAL INSTRUCTIONS

A. Verifythatthecabinetlightsareworking.Bakery

casesareshippedwithlightswitchesinthe"on"

position.Thetoggleswitchislocatedlowerright

corer at the rear.

REPLACEMENT PARTS

TRUE maintains a record of the cabinet serial number for

your unit. If at any time during the life of your display case,

a part is needed, you may obtain this part by furnishing

the model number and serial number to the company from

whom you purchased the cabinet. Call Toll-Free: (800)-424-

TRUE (Direct to Parts Department). (800)-325-6152 (U.S.A.

& Canada only) or call: (636)-240-2400.

STARTUP

NON-REFRIGERATED "DRY" CURVED GLASS

DISPLAY CASES

(hard wired models only)

HardwiredBakeryCasesareequippedwith

aservicereceptacle(foundontheupperright

cabinetbackside).Noelectricalloadgreater

than4.0ampsshouldbeconnectedtoit.

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True Food Service Equipment, Inc.

INSTALLATION / OPERATION INSTRUCTIONS

CONDUCTORS AND CIRCUITS

Wire Guage for 2% Voltage Drop in Supply Circuits.

115 Volt Distance In Feet To Center of Load

Amps 20 30 40 50 60 70 80 90 100 120 140 160

2 14 14 14 14 14 14 14 14 14 14 14 14

3 14 14 14 14 14 14 14 14 14 14 14 12

4 14 14 14 14 14 14 14 14 14 12 12 12

5 14 14 14 14 14 14 14 12 12 12 10 10

6 14 14 14 14 14 14 12 12 12 10 10 10

7 14 14 14 14 14 12 12 12 10 10 10 8

8 14 14 14 14 12 12 12 10 10 10 8 8

9 14 14 14 12 12 12 10 10 10 8 8 8

10 14 14 14 12 12 10 10 10 10 8 8 8

12 14 14 12 12 10 10 10 8 8 8 8 6

14 14 14 12 10 10 10 8 8 8 6 6 6

16 14 12 12 10 10 8 8 8 8 6 6 6

18 14 12 10 10 8 8 8 8 8 8 8 5

20 14 12 10 10 8 8 8 6 6 6 5 5

25 12 10 10 8 8 6 6 6 6 5 4 4

30 12 10 8 8 6 6 6 6 5 4 4 3

35 10 10 8 6 6 6 5 5 4 4 3 2

40 10 8 8 6 6 5 5 4 4 3 2 2

45 10 8 6 6 6 5 4 4 3 3 2 1

50 10 8 6 6 5 4 4 3 3 2 1 1

Wire Guage for 2% Voltage Drop in Supply Circuits.

230 Volt Distance In Feet To Center of Load

Amps 20 30 40 50 60 70 80 90 100 120 140 160

5 14 14 14 14 14 14 14 14 14 14 14 14

6 14 14 14 14 14 14 14 14 14 14 14 12

7 14 14 14 14 14 14 14 14 14 14 12 12

8 14 14 14 14 14 14 14 14 14 12 12 12

9 14 14 14 14 14 14 14 14 12 12 12 10

10 14 14 14 14 14 14 14 12 12 12 10 10

12 14 14 14 14 14 14 12 12 12 10 10 10

14 14 14 14 14 14 12 12 12 10 10 10 8

16 14 14 14 14 12 12 12 10 10 10 8 8

18 14 14 14 12 12 12 10 10 10 8 8 8

20 14 14 14 12 10 10 10 10 10 8 8 8

25 14 14 12 12 10 10 10 10 8 8 6 6

30 14 12 12 10 10 10 8 8 8 6 6 6

35 14 12 10 10 10 8 8 8 8 6 6 5

40 14 12 10 10 8 8 8 6 6 6 5 5

50 12 10 10 8 6 6 6 6 6 5 4 4

60 12 10 8 6 6 6 6 6 5 4 4 3

70 10 10 8 6 6 6 5 5 4 4 2 2

80 10 8 8 6 6 5 5 4 4 3 2 2

90 10 8 6 6 5 5 4 4 3 3 1 1

100 10 8 6 6 5 4 4 3 3 2 1 1

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8 8

INSTALLATION / OPERATION INSTRUCTIONS

SHELVING INSTALLATION ("DRY" bakeRY)

SHELF INSTALLATION:

A. Lifteachdoorupandoutoftrack(donotdisconnect

elastictubing).Stretchelasticsurgicaltubingandset

doorsoneachsideofunit.

B. Locatebrackets,lights,shelves,etc.fromcabinet

interior.

C. Locateshelfsupportswrappedinmicrofoamand

install teeth end into stainless pilasters located on

interiorwalls.Adjusttodesiredheightmatchingright

andleftpairs.(images1&2).

D. Locatethreehorizontallightswrappedinmicrofoam

andinstall(lightsidedown).Electricalcordsshould

beontherighttoplugintosidereceptacles.

 Hangendhooksoflightassemblyontwoshelfsup-

ports(leftandright)slideassemblyforwarduntilit

seatsinfrontnotchofshelfsupport.(image3).

E. Installrearbracketsbyslidingendhooksoverrear

notchofshelfsupport.(image4).

F. Locateshelves,installtopshelffirst.Withthefront

lip(traystop)upandtowardscabinetfront,placeon

topoffrontlightassemblyandsnapshelfinto(2)

clipsontopofrearbracket(image5).

G. Plugtoplightassemblyintotopreceptacleofcabinet

interiorsidewall(image5).

H. Repeatproceduresforremainingtwoshelves

(image6).

I. Replace doors in track.

➟

Install shelf supports. teeth

end into stainless pilasters.

Adjust to desired height matching right and

left pairs.

Hang end hooks of light assebly

on front notch of shelf supports.

Install rear brackets.

Snap shelf into position.

Completed assembly.

WARNING

Shelf mounted lighting requires a

closed circuit. All plugs must be

plugged into side wall receptacles for

lights to work. If less than three shelves

are installed be sure attached caps are

plugged into receptacle(s) (image 7).

Shelf plug.

Receptacle

cap.

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