ICS 695XL Manual de usuario
©2017 ICS - Blount Inc, Specications subject to change without notice. REV19JUNE2017 P/N 598901
695XL
SERVICE MANUAL
©2017 ICS - Blount Inc, Specications subject to change without notice. REV19JUNE2017 P/N 598901
2
TABLE OF CONTENTS
SERVICE MANUAL USE................................................................ 3
1 TOOLS..................................................................................................... 4
2 POWER CUTTER SPECIFICATIONS....................................... 5
3 SERIAL NUMBER LOCATION..................................................... 6
4 SPARE PARTS DIAGRAM............................................................. 7
5 AIR INTAKE ........................................................................................... 18
6 SPARK PLUG ....................................................................................... 19
7 SIDE COVER & TENSIONER........................................................ 21
8 CLUTCH & RIM SPROCKET ........................................................ 23
9 STARTER SYSTEM........................................................................... 28
10 CARBURETOR REMOVAL............................................................ 33
11 MUFFLER............................................................................................... 37
12 GUIDE BAR STUD ............................................................................. 38
13 IGNITION MODULE.......................................................................... 39
14 STOP SWITCH .................................................................................... 40
15 WATER HOSE ...................................................................................... 42
16 CYLINDER, PISTON & DECOMPRESSION.......................... 43
17 BOTTOM GUARD/FRONT HANDLE ....................................... 49
18 REAR HANDLE.................................................................................... 51
19 FUEL TANK & COMPONENTS................................................... 55
20 CRANKCASE ....................................................................................... 63
21 CARBURETOR TUNING................................................................. 76
22 IDLE SPEED ADJUSTMENT80................................................. 78
23 DIAGRAMS ........................................................................................... 79
24 FUEL SYSTEM..................................................................................... 81
25 CRANKCASE LEAKS ...................................................................... 84
26 SPARK PLUG REFERENCE GUIDE .......................................... 86
SECTION SECTION TITLE PAGE NUMBER
©2017 ICS - Blount Inc, Specications subject to change without notice. REV19JUNE2017 P/N 598901 3
SERVICE MANUAL USE
Service Manual Use
This manual contains all the technical information necessary for
carrying out repairs on the 695XL power cutter. For safe, efficient
work, it is of prime importance that the values indicated be adhered
to. Routine periodic maintenance is covered in the operator’s manual
included with each power cutter.
General Service Rules
•Always use the right tools for the job, otherwise components may be
damaged.
• Use a plastic dead blow mallet to separate parts attached solidly to
each other.
• Mark mating parts as a reassembly reference.
• Keep component parts together as a group. Assemble screws and
nuts into appropriate subgroups.
• When reassembling, clean all parts carefully, lubricate moving parts
and replace all oil seals, o-rings, gaskets, washers and self-locking
nuts.
• For best results, use only original ICS®replacement parts.
General Recommendations
• Some procedures in this manual require the use of special tools.
These are noted in the service manual.
• Detailed carburetor maintenance and overhaul information is
available in Walbro’s Diaphragm Carburetor Service Manual.
Walbro can be contacted at http://www.walbro.com or by calling
1.520.877.3000.
©2017 ICS - Blount Inc, Specications subject to change without notice. REV19JUNE2017 P/N 598901
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695XL SERVICE MANUAL 1. TOOLS
Key # Part No. Description
1 71541 Pressure Gauge Bulb
2 71543 Cylinder Assembly Clamps & Piston Stop
3 71565 Electronic Tachometer
4 546191 Workshop Key Torx T27
5 546192 Test Spark Plug
6 546193 Air Gap Gauge
7 546194 Flywheel Puller
8 547277 Piston Stop
9 546196 Wrist Pin Punch
10 546197 Cylinder Seal, Exhaust
11 546198 Cylinder Seal, Inlet Port
12 546289 Puller, Sealing Ring
13 546292 Universal Puller
14 546293 Grip Plate
15 546294 Bearing Puller
16 546295 Bearing Press
17 546307 Screwdriver, Idle
not shown 546659 Clutch Tool
not shown 544120 Flat Blade Scrench
not shown 544119 Torque Scrench
not shown 70249 14T Bar Nose Sprocket Repair Kit (for 695GC)
not shown 530046 FORCE4™ Bar Nose Sprocket Repair Kit (for 695F4)
not shown 571227 OIL, 2-STROKE 2.6 OZ(6-PACK)
not shown 571228 OIL, 2-STROKE 2.6 OZ (24-PACK)
©2017 ICS - Blount Inc, Specications subject to change without notice. REV19JUNE2017 P/N 598901 5
695XL SERVICE MANUAL
2. SPECIFICATIONS
Engine Type 2-stroke, Air Cooled
Displacement 94 cc (5.7 cu-in)
Horsepower 4.8 kW (6.4 hp) @ 9000 rpm
Torque 5.7 Nm (50.4 in-lbs) @ 7,200 rpm
Engine Speed 9,300 +/- 150 rpm (max)
2,700 +/- 100 rpm (idle)
Chain Speed at Maximum Power 28 m/s (5500 ft/min)
Weight 9.5 kg (21 lbs) powerhead only
Dimensions 46 cm (18 in) length 36 cm (14 in) height
30 cm (12 in) width
Air Filter Water resistant polyester
Carburetor Walbro RWJ-7
Starter Recoil, dust and water resistant
Ignition Special water resistant electronic ignition
Clutch Centrifugal, three shoe, three spring
Fuel ratio 2% (50:1) petrol-to-oil
Fuel Capacity 1 liter (0.26 gallon)
Water Supply Requirement Minimum 1.5 bar (20 psi)
Water Flow Requirement Minimum: 4lpm (1 gpm )
Guaranteed Sound Power Level, Lwa
(1) 115 dB(A); (Kwa=1.0 dB(A))
Equivalent Sound Pressure at the
Operator's Ear LpA
104.6 dB(A) (K=1.0 dB(A))
Vibration, ahv, eq Concrete Cutting (2) 3.6 m/s2(K=1.0 m/s2) Front Handle
3.1 m/s2(K=1.0 m/s2) Rear Handle
Vibration, ahv, eq Pipe Cutting (2) 5.62 m/s2(K=0.2 m/s2) Front Handle
5.28 m/s2(K=0.2 m/s2) Rear Handle
Engine Break-in Period One tank, without cutting, cycling throttle
Spark Plug NGK BPMR7A or Champion RCJ6Y
Electrode gap 0.5 mm (0.020 in)
(1) Measured in accordance with ANSI S12.51-2012/ISO3741:2010
(2) Measured in accordance with ISO5349-1:2001, ISO22867:2011 and ISO19432:2012
©2017 ICS - Blount Inc, Specications subject to change without notice. REV19JUNE2017 P/N 598901
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695XL SERVICE MANUAL 3. SERIAL NUMBER LOCATION
3. This section shows the single location of the serial number.
©2017 ICS - Blount Inc, Specications subject to change without notice. REV19JUNE2017 P/N 598901 7
695XL SERVICE MANUAL
4. SPARE PARTS DIAGRAM
3. This section shows the single location of the serial number. 4. This section covers spare parts.
STARTER ASSEMBLY
Key # Part No. Description
A1 544013 STARTER COVER ASSEMBLY
A2 544127 STARTER PULLEY KIT
A3 543974 SCREW
A4 544021 RECOIL SPRING
A5 544023 STARTER CORD
A6 544024 STARTER HANDLE
A7 544012 SCREW
A8 544026 STARTER COVER SHIELD
A1
A3
A3
A4
A6
A5
A7
A8
A2
©2017 ICS - Blount Inc, Specications subject to change without notice. REV19JUNE2017 P/N 598901
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695XL SERVICE MANUAL 4. SPARE PARTS DIAGRAM
FLYWHEEL & IGNITION ASSEMBLY
Key # Part No. Description
B1 544030 STOP SWITCH SCREW
B2 544031 STOP SWITCH
B3 544032 STOP SWITCH CABLE
B4 544033 SPARK PLUG CAP
B5 544034 SPARK PLUG
B6 544035 PROTECTIVE SLEEVE
B7 544036 IGNITION MODULE
B8 544038 IGNITION MODULE SCREW
B9 544053 FLYWHEEL
B10 544125 STARTER PAWL KIT (INCL. TWO OF EACH ITEM)
B11 544058 STARTER WASHER
B12 544059 STARTER NUT
B6
B7
B4
B5
B8
B3
B2
B1
B11
B12
B9
B10
©2017 ICS - Blount Inc, Specications subject to change without notice. REV19JUNE2017 P/N 598901 9
695XL SERVICE MANUAL
CLUTCH ASSEMBLY & WALLWALKER®
Key # Part No. Description
C1 543905 RETAINING RING
C2 551384 SPLIT RETAINER, 695 (PAIR)
C3 543907 SPACER
C4 525496 695F4 FORCE4™ SPROCKET
C4 70949 695GC RIM SPROCKET
C5 543909 CLUTCH CUP
C6 543910 NEEDLE BEARING
C7 543911 BAR BRACKET SCREW
C8 543912 CRANK CASE BOLT
C9 544130 WALLWALKER®
C10 543920 WALLWALKER®SCREW
C11 543915 WATER PIPE
C12 546548 WATER PIPE SCREW
C13 543916 BAR BRACKET
C14 547856 CLUTCH KIT
C15 543928 CLUTCH SPRING
C16 544137 SHIELD
C5
C1
C3
C4
C6
C2
C14
C15
C11
C7
C8
C9
C10
C13
C16
C12
4. SPARE PARTS DIAGRAM
©2017 ICS - Blount Inc, Specications subject to change without notice. REV19JUNE2017 P/N 598901
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695XL SERVICE MANUAL
SIDE COVER & TENSIONER ASSEMBLY
Key # Part No. Description
D1 543899 SIDE COVER ASSEMBLY
D2 543900 SIDE COVER NUT
D3 543901 SIDE COVER NUT CIRCLIP
D4 543902 TENSIONER COVER PLATE
D5 543903 SCREW, SIDE COVER CAP
D6 543904 TENSIONER
D1
D2
D3
D4
D5
D6
4. SPARE PARTS DIAGRAM
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