IBM 1402 Manual de usuario

" ,

il)

Customer Engineering

Reference Manual

.I.

. v

Card

Read-Punch

8231-002-5

----

Customer Engineering

Reference Manual

Card Read-Punch

Preface

The maint.enance information in this manual pertains

to all models,

and

of the IBM 1402

Card Read Punch. The adjustments and procedures

affect all models unless specifically identified.

Sixth

Edition

This

is a

reprint

231-0002-4

incorporating

changes

released

the

following

Supplement.

Form

Number

S31-0150

Pages

affected

1-1,

3-2,

3-19,

3-38, 3-39, 3-41,

3-41.2,

3-41.3,

3-41.5,

4-2,

7-1,

7-2.

Date

4/28/67

Specifications

contained

herein

are

subject

change

from

time

time.

Any

such

changes

will

reported

subsequent

revisions

SupplementS.

Copies

this

and

other

IBM

publications

can

obtained

through

IBM

Branch

Offices. Address

comments

concerning

the

content

this

publication

to:

IBM,

Product

Publications

Department,

Rochester,

Minn.

55901.

o1960, 1961, 1962, 1964

International

Business

Machines

Corporation

SECTION

INTRODUCTION.

Installation

Procedure

Specifications

Speed

••

1-1

SECTION

PREVENTIVE MAINTENANCE

2-1

SECTION

SERVICING PROCEDURES

Read

Feed

Timing

Belts

Clutched

Feed

Roll

Drive

Belt

Reader

Clutch.

•

Clutch

Pulley

Assembly.

Clutch

Drive

Assembly •

File

Feed

Clutch

• •

File

Feed

Joggler.

• •

Hopper

and

Picker

Knives.

Card

Weights

Card

Guides

Brush Assembly •

Punch

Feed

Timing

Belts

Timing

Belt

Adjustments

Punch

Feed

Clutch

•

Geneva

Hopper

and

Picker

Knives.

Card

Guides • •

Feed

Rolls

and

Aligner

Stations.

Brush

Assemblies.

•

Punch

Unit

•••

Cam

Follower

Assembly

•

Interposer

and

Interposer

Link

Interposer

Guide Bar •

Interposer

Setup

Bail.

Latch.

••

MagDet Bar

Assembly

Magnet

Unit

Punch

•• ••

Stripper

Assembly.

Transport

and

Stackers

Chute

Blade

and

Selector

Magnet

•

Transport

Rolls.

Jam

Bar •

Stacker

Joggler

•

Electrical

Components

Solar

Cell

CB •

Lamp

Assembly.

Solar

Assembly.

•

Component

Card

Assembly

Permissive

Make

Relays

Circuit

Breakers • •

PACB

••

MagDetic PA

Emitter

Open

Strap

Contacts.

and

Relay

Model

Punch

Emitter;Model

Power

Supplies,Model1

Power Supplies,

Model

3-1

3-2

3-3

3-4

3-5

3-6

3-8

3-10

3-14

3-15

3-16

3-18

3-24

3-25

3-26

3-27

3-28

3-29

3-30

3-31

3-32

3-33

3-36

3-37

3-38

3-39

3-40

3-41

./.

3-41

Motors

Redesigned

Punch

Feed.

Card

Guides

Feed

Roll

Timing

Check

•

Feed

Roll

Adjustments.

Aligner

Station

Timing

Check

•

Punch

Feed

Removals.

•

SECTION

SERVICE AIDS

Customer

Engineering

Service

Panel

•

Punch

Service

Switch

Panel.

•

SECTION

SPECIAL FEATURES

51-80

Column

Device

Hopper

•••

Pocket

Selectors

Stackers

Punch

Feed

Read

•

Brushes

Card

Guides.

Early

Read

•

SECTION

SERVICE HINTS

Read

Feed.

•

Start

and

Run

Data

Flow •

Stop

Data

Flow

Reader

Stop

Lights •

Clutch

Failures

•

Reader

Check

Lights

Validity

Lights •

Brush

Timing

•

Circuit

Breaker

Timing

Punch

Feed.

•

••

Start

and

Run

Data

Flow •

Stop

Data

Flow •

Punch

Stop Lights •

Punch

Check

Lights.

•

Punch

Check

Brushes

Out

Time

Faulty

Punch

Registration

Dropping

Punches

•• ••

Multiple

Punches

• •

Damaged

Cards

Jams

Feed

Stacker.

••

• • • • •

Faulty

Stacking

•

••

•

Card

Jamming,

Transport

Area

SECTION

LOCATIONS •

SECTION

SPECIAL TOOLS

••

Punch

Timing

Rod

•

Timing

Mark

Gage.

• •

Die

Card Guide

••

•

Interposer

Setup

Bail

Gage

Stepped

Feed

Roll

Assembly

Gage

Punch

Unit

Adjusting

Plates

Read

Clutch

Locating

Plate

Gage

Punch

Unit

Squareness Gage

CONTENTS

3-41

3-41.1

3-41.2

3-41.5

3-41.6

4-1

5-1

5-3

6-1

6-2

6-3

6-4

6-6

7-1

8-1

8~1

IBM

1402 Card Read-Punch

Installation

Procedure

Remove

shipping

braces, tape, plastic cover from

relay

gate

and

blocks

under

feed shock mounts.

lower

magazine

throat

has

two

flat springs skip

Step 3.

the

lower magazine

throat

has a

mirror finish:

Remove front

and

rear

covers from sides of

hopper

casting.

b. Loosen screw

bottom

each

flat spring

and

lift

out

file

feed

filler. See

Figure

I-I.

Remove clip from

stud

each

support

plate.

Remove

tape,

holding pivot pins in

upper

magazine. Move pins flush

with

upper

maga-

zine slides.

Hold

upper

magazine in vertical position; set

into

lower

magazine

so pivot pins are

under

fingers of lower magazine.

Place

upper

magazine

struts on studs. Replace

clips.

Slide pivot pins into

support

plate

holes.

Tighten

screws.

i. Replace file feed filler

and

covers.

Go on

Step

the

lower

magazine

throat

has two flat springs:

Remove two covers from sides of

hopper

cast-

ing.

b. Loosen screw

bottom

each

flat spring

and

lift

out

file feed filler. See

Figure

I-I.

Remove clip from

stud

each

support

plate.

d. Hook magazine struts over studs

and

replace

clips.

e. A split shaft,

held

a set screw,

located

just above file

feed

drive shaft. Slip

both

halves of shaft

center, inside of castiI).g.

Put

upper

magazine

place

and

slide

both

halves of

shaft

from

center

they

hold

maga-

zine in place.

Ends

of split shaft

should

flush

with

end

of magazine holes.

Tighten

set

screw

secure split shaft.

Section 1. Introduction

Replace file

feed

filler.

Replace

two

covers.

Examine all relays

(without

removing)

for dis-

placed

armatures.

.5.

Trip

clutches

and

crank

machine

hand,

check-

ing for

binding

conditions in feeds or

card

trans-

port.

Install

shroud

609386 on cable junction box.

After installing main line

cord

through

bottom

machine, check

that

cable

clamp

fastened

se-

curely to

bottom

plate

of machine.

Check

power

supply voltages

Panel.

Check

covers for

proper

fit

and

appearance.

10. Check

operation

of file feed. Adjust file

feed

delay

resistor on relay

gate

so approximately a two-inch

stack of cards enters

hopper

before feeding be-

gins.

11.

Run

test

decks to verify

machine

operation.

Specil1cations

Speed

READ

FEED

Models 1 & 3: Adjust motor pulley for 800 + 3

cpm.

Model

Adjust

motor

pulley for 800 ± 15 cpm.

Models

and

Adjust

motor

pulley

for

450

-15

cpm.

PUNCH

FEED

Adjust motor pulley for

250

± 3 cpm.

1402 CERM

(4/67)

1-1

STRUT----~

CLIP--------+~.

SUPPORT-

______

,.}.

PLATE

STRUJ----"\

CLlP-------;-'ti.

SUPPORT-----"\

PLATE

Figure 1-1. File Feed Tray Mounting

1-2

SET

SCREW

RETAINING

SCREW

.....

___

FILE

FEED

FILLER

MOUNTING

SCREW

NEW

STYLE

OLD.

STYLE

The

prime objective of any maintenance activity is

provide maximum machine availability to

the

cus-

tomer however; adjustments should not

made

un-

less necessary.

Section

Preventive

Maintenance

cracks,

burnt

contacts, loose connections

and

clogged

filters.

The

three basic steps of preventive maintenance are

to clean, lubricate,

and

inspect.

Figure

2-1 shows rec-

ommended

preventive maintenance routine.

Be visually alert for trouble indications any time

you service

tbe

machine. Look for corrosion, wear, Apply lubrication only in

the

quantity

necessary to

supply

the

immediate area involved.

Wipe

off excess.

CODE

LOCATION

FREQ.

LUBRICATE

-CLEAN

OBSERVE

U R

OPERATION

MO.

PUNCH

CLEAN AND VACUUM

FEED.

LUBRICATE

CONTACT AND

BRUSH.fS

FOR

WEAR

AND DAMAGE

FEED

ROLL

HANGER

PIVOTS,

ALL

CLUTCH

PIVOTS

•••

• *9 HUSH TIMING

LOWERING

FRAME

SLIDING

SURFACES

AND

CAMS

...

•*17

PUNCH

REGISTRATION

LUBRICATE

GEARS,

ALIGNER CAMS.

FEED

ROLL

OPENING

BELT

WEAR

CAMS,

PICKER

KNIFE CAMS,

PUNCH

CLUTCH

LATCH

CAM, EXTENSION

SPRING

ENDS,

PUNCH

CLUTCH

ARMA

TURE

LATCH

PIVOT. . • • . • . • • • • • • • . .

•.

'17

STACKER

CLEAN

AND VACUUM

TRANSPORT.

LUBRICATE

CARD

BELT

WEAR

TRANS-

PUSHER

SLIDE

CAM

FOLLOWERS

•••••••••••••.

PORT

LUBRICATE

CARD

PUSHER

SLIDE

SPRING

ENDS

AND

CAMS.

'17

LUBRICATE

STACKER

JOGGLER

CLUTCH

SPRING

GREASE

FITTING

.•..•••....•.••..••...••••.

*20

FILTER

REPLACE

DIRT

VISIBLE

FROM

INSIDE

0 MUFFIN

MODEL

-20V

SUPPLY;

EARLY

FANS

STAGE

2, 3V

SUPPLY

MODEL

-20V,

+12V

SUPPLIES

(ONE FAN), -12V

SUPPLY

MODEL

PUNCH

MAGNET

DRIVERS

(SMS

GATE)

READ

LUBRICATE

ARMATURE

PIVOT

AND LINK

.....•.•..•

DETENT

PAWL,

KEEPER,

LATCH,

CLUTCH

LUBRICATE

LATCH,

KEEPER,

LOAD

PAWL,

DETENT

PAWL,

AND

RATCHET

FOR

WEAR

AND

INTERMEDIATE

ARM

PIVOTS

..•••.•..•...

#17

EXCESSIVE

CLUTCH

BACKLASH

LUBRICATE

ARM,

KEEPER,

LATCH, AND

CLUTCH

RATCHET

WHILE

ENGAGED

WORKING

SURFACES

.•.••••

............

#17

CLUTCH

PULLEY

SHOCK

MOUNT

LUBRICATE

CLUTCH

NEEDLE

BEARING

AND

REVERSE

LOCK

FOR

LOOSENESS

GREASE

FITTINGS

..•.....•

. ...... .....

#17

READ

CLEAN

AND VACUUM

FEED.

LUBRICATE

FEED

ROLL

FEED

HANGER

PIVOTS

AND

ALL

OTHER

PIVOTS

.•..•...

BRUSHES

FOR

WEAR

AND DAMAGE

LUBRICATE

GEARS,

PICKER

KNIFE

CAM, EXTENSION

BRUSH

TIMING

SPRING

ENDS

•..•.....••.••••••••

•.

#17

BELT

WEAR

FILE

LUBRICATE

CAM

FOLLOWER

ARM

JOGGLER

PIVOTS

.•..

CLUTCH

OVERTHROW

FEED

LUBRICA

ALL

OTHER

PIVOTS

.............

BELT

WEAR

LUBRICATE

FRONT

JOGGLER

SPRING

ENDS,

GEAR

FEED

ROLLS

FOR

GLAZE

2 JOGGLER, CAMS, ADJUSTING

SCREW

SURFACES,

CLUTCH

LATCH

CAM

SURFACE,

SIDE

JOGGLER

SIDE

RETURN

SPRING

•.••••.••..•..••...

#17

CLUTCH

GREASE

FITTING

••••.•••••••••••••

'120

Figure 2-1. 1402 Preventive Maintenance Routine

Chart

2-1

LUBRICATE

-CLEAN

CB'S

LUBRICA

ARM

PIVOTS

AND

ROLLERS

.••••••..

PUNCH

SEE

NOTE

REMOVE

FELT

WICK

TOP

PUNCH

UNIT AND

LUBRICATE

SIX

OIL

LINES

•.•••...•

LUBRICATE

LATCH

WICK, LINK

PIVOTS

••.•••••.

LUBRICATE

STRIPPER

CAVITY

(SEE

NOTE 2),

LATCH

SPRING, HOOKS,

ARMATURE

PIVOTS,

SETUP

BAIL

6 3 CHANNEL,

CAM

SURFACES

••.•.••••..•••

LUBRICATE

NEEDLE

BEARING

GREASE

FITTINGS,

DIE

LOCATING

STUDS

..•.•••..••.••..••.

GENEVA

FILL

GENEVA HOUSING

LINE

OIL WINDOW

RIGHT

DRIVE

PULLEY

••••.•..••...••.

FILL

GENEVA HOUSING

1/16"

ABOVE

LINE

OIL

WINDOW

LEFT

DRIVE

PULLEY

.•••••.•••

DRIVE

GEARS

.•.•••.•.•.••••.•••..••.

DRIVE

FILL

DRIVE

MOTOR OIL

CUPS

.••••••.•••••..

MOTORS

8 GENEVA

REPLACE

GENEVA OIL.

•.••••.•.•.•••.•••

BASE

LUBRICATE

COVER

LATCHES

AND

OPERATING

SURFACES

NOTE

WITH

THE

REDESIGNED

PUNCH

FEED

NOT

NECESSARY

REMOVE

PUNCH

UNIT

LUBRICATE.

HOLES

HAVE

BEEN

PROVIDED

THE

SIDE

FRAME

ALL

GREASE

FITTINGS

ARE

ACCESSIBLE.

NOTE 2:

SURE

GREASE

COMES

OUT

AROUND

1ST

AND

80TH

PUNCHES.

Figure 2-1. 1402 Preventive Maintenance Routine

Chart

(Cont.)

2-2

OBSERVE

CONTACT CONDITION AND

MOVEMENT

CHECK

TIMING

CB'S

CONNEC-

TED

SERVICE

PANEL

CHECK

CAM

FOLLOWER

ADJUSTMENTS

CHECK

PUNCH

BAIL

AND

SETUP

BAIL

FOR

EXCESSIVE

WINK.

(SHOULD

NOT

EXCEED

.010"

VERTICAL

11]7

PLANE

WHEN

CAM

FOLLOWERS

ARE

HELD

TIGHT AGAINST CAM.)

'#20

CHECK

TOP

80-MAGNET

CORES

FOR

DIRT

RUST

CLEAN

NECESSARY

CHECK

GEAR

WINK

CLEARANCE

CHECK

FOR

EXCESSIVE

INTERNAL

BACKLASH

THE

GENEVA

MECHANISM

LEAST

TWO

#17

INTERMITTENT

CYCLES

HOLD-

ING

THE

INPUT

PULLEY

AND

ROCKING

INTERMITTENT

ROLLS

BACK

AND

FORTH.

CHECK

FOR

LOOSE

PINS

#17

Read

Feed

Timing Belts

All read feed belts, except

the

clutched feed roll drive

belt, captive on some machines, are easily replaced

and

require no timing.

ADJUSTMENT

Belt, pulley, bearing,

and

shaft life will

increased

if correct belt tension is maintained.

The

one

pound

(450 grams) pressure indicated in Figure 3-1 can

measured

using gram gage 450459

and

X10

blade.

When

using

the

gram gage,

the

pointer must

Section

3. Servicing Procedures

near

the

midpoint of

belt

width

as possible.

Clutched Feed Roll

Drive

Belt

This procedure

necessary only if

the

belt

captive.

REPLACEMENT

Remove solar cell unit.

Remove plastic cover, disk mounting screw,

and

disk.

b. Loosen three set screws in solar cell mounting

plate. These screws retain

the

mounting

plate

to three spacer studs

mounted

in machine side

frame. Carefully remove solar cell unit,

and

allow it

swing

out

of working area.

FILE

FEED

DRIVE

111

~±~

CONTACT

ROLL

MODEL

ONLY

LB.

DRIVER

LB.

CONTACT

ROLL

Figure 3-1. Reader Timing Belt

Adjustmeri~

111

-±-

DRIVER

-±-

4 32

JOGGLER

DRIVE

16±'32

3-1

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