Hyster CHALLENGER H70XL Manual de usuario
OPERATING MANUAL
CHALLENGER
DO NOT REMOVE THIS MANUAL FROM THIS UNIT
H70XL, H80XL, H90XLS, H90XL, H100XL,
H110XL (G005)
H135XL, H135XL2, H155XL, H155XL2, H155XLS
(F006, G006)
DO NOT REMOVE THIS MANUAL FROM THIS UNIT
HYSTER COMPANY PART NO. 897364
Property of American Airlines
LIFT TRUCK MODEL SERIAL NUMBER
ENGINE MODEL SERIAL NUMBER
TRANSMISSION TYPE SERIAL NUMBER
MAST LIFT HEIGHT GROUP NUMBER
CARRIAGE TYPE GROUP NUMBER
DRIVE TIRE SIZE STEERING TIRE SIZE
SPECIAL EQUIPMENT OR ATTACHMENTS
Hyster,,Vista, MONOTROLand Yardmasterare registered trademarks of Hyster Company in certain
countries. ,Fortist, Fortenst, Pacesetter VSMt, DuraMatcht, Spectrumt, TouchPointt, TouchControlt,
EZXchanget,HSMt, ReachStackert, SitDrivet, StanDrivet, Multiquipt, and Unisourcetare trademarks of Hyster
Company in the united States and/or in certain countries where rights in unregistered trademarks are recognized. Hyster
Company products included in this document may be covered by U.S. Patenet No. 6,684,148 and other U.S. and foreign
patents pending. EHyster Company 2005. All rights reserved.
Property of American Airlines
FOREWORD
HYSTER COMPANY 2005 897364 -- ENGLISH 1
FOREWORD
To OWNERS, USERS, and OPERATORS:
The safe and efficient operation of a lift truck requires
skill and alertness on the part of the operator. To develop
the skill required the operator must:
•receive training in the proper operation of THIS lift
truck.
•understand the capabilities and limitations of the lift
truck.
•become familiar with the construction of the lift truck
and see that it is maintained in good condition.
•read and understand the warnings and operating
procedures in this manual.
In addition a qualified person, experienced in lift truck opera-
tion, must guide a new operator through several driving and
load handling operations before the new operator attempts
to operate the lift truck alone.
It is the responsibility of the employer to make sure that
the operator can see, hear, and has the physical and men-
tal ability to operate the equipment safely.
Various laws and regulations require the employer to train
lift truck operators. These laws and regulations include:
Occupational Safety and Health Act (USA)
Canada Material Handling Regulations
NOTE: A comprehensive operator training program is
available from HYSTER COMPANY. For further details,
contact your dealer for Hyster lift trucks.
This OPERATING MANUAL contains information neces-
sary for the operation and maintenance of a basic fork lift
truck. Optional equipment is sometimes installed that can
change some operating characteristics described in this
manual. Make sure the necessary instructions are avail-
able and understood before operating the lift truck.
Some of the components and systems described in this
OPERATINGMANUALwillNOTbeinstalledonyourunit.
If you have a question about any item described, contact
your dealer for Hyster lift trucks.
Property of American Airlines
FOREWORD
2
Additional information that describes the safe operation
and use of lift trucks is available from the following
sources:
•employment safety and health standards or regulations
(Examples: “Occupational Safety and Health Standards
(USA)”, “Canada Material Handling Regulations”.
•safety codes and standards (Example: Industrial Truck
Standards Development Foundation, ITSDF B56.1,
Safety Standard For Low Lift And High Lift Trucks.
•publications from government safety agencies,
government insurers, private insurers and private
organizations (Example: Accident Prevention Manual
For Industrial Operations, from the National Safety
Council).
NOTE: Hyster lift trucks are not intended for use on public
roads.
NOTE: The following symbols and words indicate safety
information in this manual:
WARNING
Indicates a condition that can cause death or injury!
CAUTION
Indicates a condition that can cause injury or property
damage!
Property of American Airlines
CONTENTS
3
CONTENTS
FOREWORD 1..................................
CONTENTS 3...................................
MODEL DESCRIPTION 9.........................
GENERAL 9..................................
OPERATOR PROTECTION EQUIPMENT 10......
NAMEPLATE 10...............................
SAFETY LABELS 11............................
INSTRUMENTS AND CONTROLS 19.............
OPERATING PROCEDURES 29....................
GENERAL 29..................................
Know Your Lift Truck 29......................
Stability and Center Of Gravity 29..............
Capacity (Weight and Load Center) 30.........
INSPECTION BEFORE OPERATION 31..........
Checks With the Engine Stopped 31...........
Starting Procedures 32.......................
Gasoline Or LPG Engine 32...................
Diesel Engine 33............................
Checks With the Engine Running 34...........
OPERATING TECHNIQUES 35..................
Basic Operating Procedures 35................
Driving And Direction Changes 38.............
Operator Presence System 39................
Inching 40..................................
Steering (Turning) 40........................
Load Handling, General 42...................
Load Handling, Lifting, Lowering, And Tilting 43..
Load Handling,
How To Engage And Disengage A Load 46......
Load Handling, Traveling 48..................
HIGHWAY TRUCKS, RAILROAD CARS AND
DOCKS 51....................................
ATTACHMENTS 52.............................
STOPPING 53.................................
PARKING 53..................................
MAINTENANCE 55...............................
GENERAL 55..................................
HOW TO MOVE A DISABLED LIFT TRUCK 56.....
HowToTowTheLiftTruck 56.................
HOW TO PUT A LIFT TRUCK ON BLOCKS 57.....
HowToRaiseTheDriveTires 57..............
How To Raise The Steering Tires 58...........
HOW TO MAKE THE CHECKS WITH THE ENGINE
STOPPED 75..................................
Property of American Airlines
CONTENTS
4
Hydraulic System Oil 75......................
Engine Oil 75...............................
Air Filter 75.................................
Drive Belts 78...............................
Cooling System 78..........................
Fuel System 79.............................
Primary Fuel Filter, Diesel Engine 79...........
Battery 80.................................
Tires and Wheels 80.........................
Forks 82...................................
Forks, Adjustment 82........................
Forks, Removal And Installation 85............
Inspection of Forks, Mast and Lift Chains 86.....
Safety Labels 89............................
Operator Restraint System 89.................
Automatic Locking Retractor (ALR) 91..........
Emergency Locking Retractor (ELR) 91.........
HOW TO MAKE THE CHECKS WITH THE ENGINE
RUNNING 92..................................
Gauges, Lights, Horn and Fuses 93............
Oil Level, Powershift Transmission 96..........
Oil Level, Oil Clutch System, H70--110XL 96....
Control Levers and Pedals 97.................
Lift System Operation 98.....................
Inching/Brake Pedal 98.......................
Service Brakes 99...........................
Parking Brake 99............................
Steering System 99..........................
HOW TO ADD FUEL TO THE LIFT TRUCK 100.....
Liquified Petroleum Gas (LPG) 100.............
Gasoline or Diesel Fuel 103....................
WHEELS AND TIRES 104........................
How To Repair A Pneumatic Tire 104............
Remove The Wheels From The Lift Truck 104....
Remove The Wheel From The Tire 105..........
Install The Wheel In The Tire 109...............
AddAirToTheTires 111......................
Install The Wheels 112........................
INSTALLATION PROCEDURES, DUAL DRIVE
WHEELS 113...................................
PNEUMATIC TUBELESS TIRE, REPAIR 114........
Remove Tire From Lift Truck 114...............
Remove Tire From Wheel 115..................
Install Tire on Wheel 117......................
Add Air to Pneumatic Tubeless Tire 122.........
Install the Wheels 123.........................
SOLID RUBBER TIRES 123...................
Property of American Airlines
CONTENTS
5
Remove The Tire From The Wheel 123.........
Install The Tire On The Wheel 125..............
OPERATING PROCEDURES FOR A NEW OR
REBUILT ENGINE 127...........................
Property of American Airlines
MODEL DESCRIPTION
6
AWARNING
label with this
information
must be on
the lift truck.
Property of American Airlines
WARNING
5
NOTES
Property of American Airlines
MODEL DESCRIPTION
8
H70--110XL (with LPG Tank) 11781
11621
1. OVERHEAD GUARD
2. COUNTERWEIGHT
3. STEERING AXLE
4. DRIVE AXLE
5. PARKING BRAKE
6. MAST
7. FORKS
8. CARRIAGE
9. LOAD BACKREST
EXTENSION
10. SEAT BELT AND
HIP RESTRAINT
BRACKET
6
6
9
9
1
1
22
3
3
44
5
510 10
77
88
FIGURE 1. MODEL VIEW SHOWING MAJOR COMPONENTS
H135--155XL
Property of American Airlines
Este manual sirve para los siguientes modelos
10
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