Hyster CHALLENGER H165XL Manual de usuario

OPERATING MANUAL

CHALLENGER

H165--280XL [E007]

H300--360XL [D019]

H330--360XL--EC [D019]

HYSTER COMPANY PART NUMBER 897342

DO NOT REMOVE THIS MANUAL FROM THIS UNIT

Property of American Airlines

LIFT TRUCK MODEL SERIAL NUMBER

ENGINE MODEL SERIAL NUMBER

TRANSMISSION TYPE SERIAL NUMBER

MAST LIFT HEIGHT GROUP NUMBER

CARRIAGE TYPE GROUP NUMBER

DRIVE TIRE SIZE STEERING TIRE SIZE

SPECIAL EQUIPMENT OR ATTACHMENTS

REGISTERED TRADEMARKS

Hyster, , Challenger, SpaceSaver, Monotrol, RACKLOADER, SitDrive and StanDrive are trademarks of

Hyster Company.

Property of American Airlines

FOREWORD

ãHYSTER COMPANY 2002

FOREWORD

TO OWNERS, USERS, AND OPERATORS:

The safe and efficient operation of a lift truck requires

skill and alertness on the part of the operator. To develop

the skill required the operator must:

·receive training pursuant to OSHA 1910.178(1) dated

12/98, in the proper operation of THIS lift truck.

·understand the capabilities and limitations of the lift

truck.

·become familiar with the construction of the lift truck

and see that it is maintained in good condition.

·read and understand the warnings and operating pro-

cedures in this manual.

In addition a qualified person, experienced in lift truck op-

eration, must guide a new operator through several driving

and load handling operations before the new operator at-

tempts to operate the lift truck alone.

It is the responsibility of the employer to make sure that

the operator can see, hear, and has the physical and men-

tal ability to operate the equipment safely.

Various laws and regulations require the employer to train

lift truck operators. These laws and regulations include:

Occupational Safety and Health Act (USA)

Canada Material Handling Regulations

NOTE: A comprehensive operator training program is avail-

able from HYSTER COMPANY. For further details, contact

your dealer for HYSTER lift trucks.

This OPERATING MANUAL contains information neces-

sary for the operation and maintenance of a basic fork lift

truck. Optional equipment is sometimes installed that can

change some operating characteristics described in this

manual. Make sure the necessary instructions are avail-

able and understood before operating the lift truck.

Some of the components and systems described in this

OPERATING MANUAL will NOT be installed on your unit.

If you have a question about any item described, contact

your dealer for HYSTER lift trucks.

Property of American Airlines

FOREWORD

Additional information that describes the safe operation

and use of lift trucks is available from the following

sources:

·employment safety and health standards or regulations

(Examples: “Occupational Safety and Health Stan-

dards (USA)”, “Canada Material Handling Regulations”.

·safety codes and standards (Example: American Na-

tional Standard, ANSI B56.1, Safety Standard For Low

Lift And High Lift Trucks.

·publications from government safety agencies, govern-

ment insurers, private insurers and private organiza-

tions (Example: Accident Prevention Manual For Indus-

trial Operations, from the National Safety Council).

·“Guide for Users of Industrial Lift Trucks” describes lift

truck safety, good maintenance practices, and training

programs. Available from your dealer for HYSTER lift

trucks. HYSTER Part No. 897342

NOTE: HYSTER lift trucks are not intended for use on

public roads.

NOTE: The following symbols and words indicate safety in-

formation in this manual:

WARNING

Indicates a condition that can cause death or injury!

CAUTION

Indicates a condition that can cause injury or property

damage!

Property of American Airlines

CONTENTS

FOREWORD 1..................................

TO OWNERS, USERS,

AND OPERATORS: 1.........................

CONTENTS 3...................................

WARNING 7..................................

WARNING 8..................................

MODEL DESCRIPTION 10.........................

GENERAL 10..................................

OPERATOR PROTECTION EQUIPMENT

(See FIGURE 1.) 10............................

NAMEPLATE 11...............................

SAFETY LABELS 11...........................

INSTRUMENTS AND CONTROLS 15............

OPERATING PROCEDURES 31....................

GENERAL 31..................................

Know Your Lift Truck 31......................

Stability And Center Of Gravity 33.............

Capacity (Weight And Load Center) 34.........

INSPECTION BEFORE OPERATION 35..........

Checks With The

Engine Stopped 35..........................

Starting Procedures (Diesel) 35...............

Starting Procedures, LPG Engine 36...........

Shutdown Procedures, Turbo Engines 37.......

Checks With The

Engine Running 37..........................

OPERATING TECHNIQUES 39..................

Basic Operating Procedures 39...............

Driving And Direction Changes 42.............

Inching 43..................................

Steering (Turning) 44........................

Load Handling, General 45...................

Load Handling, Lifting,

Lowering And Tilting 47......................

Load Handling, How To Engage

And Disengage A Load 49....................

Load Handling, How To Handle

Empty Containers 52........................

Load Handling, Traveling 55..................

HIGHWAY TRUCKS, RAILROAD

CARS AND DOCKS 58.........................

ATTACHMENTS 59............................

STOPPING 59.................................

PARKING 60..................................

MAINTENANCE 61...............................

GENERAL 61..................................

Serial Number Data 62.......................

HOW TO MOVE A DISABLED LIFT TRUCK 62....

HowToTowTheLiftTruck 63.................

Property of American Airlines

CONTENTS

HOW TO PUT A LIFT TRUCK

ON BLOCKS 64...............................

How To Raise The Drive Tires

(See FIGURE 8.) 64.........................

How To Raise The Steering Tires

(See FIGURE 8.) 65.........................

MAINTENANCE PROCEDURES 76.................

EVERY 8 HOURS OR DAILY 76....................

HOW TO MAKE THE CHECKS

WITH THE ENGINE STOPPED 76...............

Hydraulic System Oil

(See FIGURE 14.) 76........................

Engine Oil

(See FIGURE 13. And FIGURE 11.) 77.........

Cooling System (See FIGURE 12.) 78.........

Fuel System 79.............................

Primary Fuel Filter, Diesel

(See FIGURE 13.) 79........................

Drive Belts 79...............................

Battery (See FIGURE 14.) 80.................

Pre--Cleaner For Engine Air Filter

(See FIGURE 15.) 81........................

Air Filters (See FIGURE 16.) 81...............

Forks 82...................................

Forks, Adjustment 82........................

Forks, Removal 82..........................

Forks, Installation 83.........................

Inspection Of Forks, Mast And Lift Chains

(See FIGURE 17. and FIGURE 18.) 84.........

Tires And Wheels (See FIGURE 19.) 85........

Operator Restraint System

(See FIGURE 20.) 87........................

Safety Labels 88............................

Check For Fuel, Oil And Coolant Leaks 88......

HOW TO MAKE THE CHECKS

WITH THE ENGINE RUNNING 88...............

Gauges, Lights, Horn and Fuses 89............

Control Levers And Pedals 89.................

Transmission Oil (See FIGURE 22.) 89.........

Lift System Operation 90.....................

Brakes 91..................................

Steering System 91..........................

Steering Column Latch 92....................

HOW TO ADD FUEL TO THE LIFT TRUCK 92....

Diesel Fuel 92..............................

Liquefied Petroleum Gas (LPG) 92.............

TIRES AND WHEELS 96.......................

Remove The Wheels From

The Lift Truck 97............................

Property of American Airlines

CONTENTS

Pneumatic Tires, Remove The

Tire From The Wheel (See FIGURE 25.) 99.....

Pneumatic Tires, Install The

Tire On The Wheel (See FIGURE 26.) 99.......

Add Air To The Tires (See FIGURE 27.) 102.....

Solid Rubber Tires, Remove The

Tire From The Wheel (See FIGURE 28.) 103.....

Solid Rubber Tires, Install The Tire

On The Wheel (See FIGURE 29.) 103...........

Install the Wheels (See FIGURE 30.) 106........

HOW TO PUT INTERNAL COMBUSTION

ENGINE (I.C.E.) TRUCKS IN STORAGE 107.......

HOW TO PUT BATTERIES IN STORAGE 108......

OPERATING PROCEDURES FOR A

NEW OR REBUILT ENGINE 108..................

CHANGES TO THE OVERHEAD GUARD 109......

Property of American Airlines

CONTENTS

NOTES

Property of American Airlines

WARNING

AWARNING

label with this

information

must be on the

lift truck.

Property of American Airlines

WARNING

NOTES

Property of American Airlines

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