Hyster S70XL Manual de usuario

OPERATING MANUAL

S70XL, S80XL, S80XL BCS, S100XL,

S120XLS, S120XL (D004)

S135XL, S155XL, S155XLS, S135XL2, S155XL2

(B024, C024)

DO NOT REMOVE THIS MANUAL FROM THIS UNIT

SPACESAVER

HYSTER COMPANY PART NO. 897366

Property of American Airlines

LIFT TRUCK MODEL SERIAL NUMBER

ENGINE MODEL SERIAL NUMBER

TRANSMISSION TYPE SERIAL NUMBER

MAST LIFT HEIGHT GROUP NUMBER

CARRIAGE TYPE GROUP NUMBER

DRIVE TIRE SIZE STEERING TIRE SIZE

SPECIAL EQUIPMENT OR ATTACHMENTS

Hyster,,Vista, MONOTROLand Yardmasterare registered trademarks of Hyster Company in certain

countries. ,Fortist, Fortenst, Pacesetter VSMt, DuraMatcht, Spectrumt, TouchPointt, TouchControlt,

EZXchanget,HSMt, ReachStackert, SitDrivet, StanDrivet, Multiquipt, and Unisourcetare trademarks of Hyster

Company in the united States and/or in certain countries where rights in unregistered trademarks are recognized. Hyster

Company products included in this document may be covered by U.S. Patenet No. 6,684,148 and other U.S. and foreign

Property of American Airlines

FOREWORD

HYSTER COMPANY 2005 897366 -- ENGLISH 1

FOREWORD

To OWNERS, USERS, and OPERATORS:

The safe and efficient operation of a lift truck requires

skill and alertness on the part of the operator. To develop

the skill required the operator must:

•receive training in the proper operation of THIS lift

truck.

•understand the capabilities and limitations of the lift

truck.

•become familiar with the construction of the lift truck

and see that it is maintained in good condition.

•read and understand the warnings and operating

procedures in this manual.

In addition a qualified person, experienced in lift truck opera-

tion, must guide a new operator through several driving and

load handling operations before the new operator attempts

to operate the lift truck alone.

It is the responsibility of the employer to make sure that

the operator can see, hear, and has the physical and men-

tal ability to operate the equipment safely.

Various laws and regulations require the employer to train

lift truck operators. These laws and regulations include:

Occupational Safety and Health Act (USA)

Canada Material Handling Regulations

NOTE: A comprehensive operator training program is

available from HYSTER COMPANY. For further details,

contact your dealer for Hyster lift trucks.

This OPERATING MANUAL contains information neces-

sary for the operation and maintenance of a basic fork lift

truck. Optional equipment is sometimes installed that can

change some operating characteristics described in this

manual. Make sure the necessary instructions are avail-

able and understood before operating the lift truck.

Some of the components and systems described in this

OPERATINGMANUALwillNOTbeinstalledonyourunit.

If you have a question about any item described, contact

your dealer for Hyster lift trucks.

Property of American Airlines

FOREWORD

Additional information that describes the safe operation

and use of lift trucks is available from the following

sources:

•employment safety and health standards or regulations

(Examples: “Occupational Safety and Health Standards

(USA)”, “Canada Material Handling Regulations”.

•safety codes and standards (Example: Industrial Truck

Standards Development Foundation, ITSDF B56.1,

Safety Standard For Low Lift And High Lift Trucks.

•publications from government safety agencies,

government insurers, private insurers and private

organizations (Example: Accident Prevention Manual

For Industrial Operations, from the National Safety

Council).

NOTE: Hyster lift trucks are not intended for use on public

roads.

NOTE: The following symbols and words indicate safety

information in this manual:

WARNING

Indicates a condition that can cause injury!

CAUTION

Indicates a condition that can cause property damage!

Property of American Airlines

CONTENTS

FOREWORD 1..................................

CONTENTS 3...................................

MODEL DESCRIPTION 7.........................

GENERAL 7..................................

OPERATOR PROTECTION EQUIPMENT 8......

NAMEPLATE 8...............................

SAFETY LABELS 9............................

INSTRUMENTS AND CONTROLS 13.............

OPERATING PROCEDURES 23....................

GENERAL 23..................................

Know Your Lift Truck 23......................

Stability and Center Of Gravity 23..............

Capacity

(Weight and Load Center) 25..................

INSPECTION BEFORE OPERATION 25..........

Checks With the Engine Stopped 25...........

Starting Procedures 26.......................

Gasoline Or LPG Engine 26...................

Diesel Engine 27............................

Checks With the Engine Running 28...........

OPERATING TECHNIQUES 29..................

Basic Operating Procedures 29................

Driving And Direction Changes 32.............

Operator Presence System 33................

Inching 33..................................

Steering (Turning) 34........................

Load Handling, General 36...................

Load Handling, Lifting,

Lowering, And Tilting 38......................

Load Handling, How To Engage And Disengage A

Load 40....................................

Load Handling, Traveling 43..................

HIGHWAY TRUCKS, RAILROAD CARS AND

DOCKS 47....................................

ATTACHMENTS 49.............................

STOPPING 49.................................

PARKING 49..................................

MAINTENANCE 51...............................

GENERAL 51..................................

HOW TO MOVE A DISABLED LIFT TRUCK 52.....

HowToTowTheLiftTruck 52.................

How To Put A Lift Truck On Blocks 53..........

HowToRaiseTheDriveTires 53..............

How To Raise The Steering Tires 53...........

Property of American Airlines

CONTENTS

MAINTENANCE SCHEDULE 55....................

HOW TO MAKE THE CHECKS WITH THE

ENGINE STOPPED 69..........................

Hydraulic System Oil 69......................

Engine Oil 72...............................

Drive Belts 72...............................

Cooling System 72..........................

Air Filter 74.................................

Fuel System 74.............................

Primary Fuel Filter, Diesel Engine 74...........

Battery 75.................................

Tires And Wheels 76.........................

Forks 77...................................

Forks, Adjustment 77........................

Forks, Removal And Installation 77............

Inspection Of Forks, Mast, and Lift Chains 80....

Safety Labels 82............................

Operator Restraint System 83................

Automatic Locking Retractor (ALR) 83..........

Emergency Locking Retractor (ELR) 83.........

Hood And Seat Latches 84...................

HOW TO MAKE THE CHECKS WITH THE

ENGINE RUNNING 86..........................

Gauges, Lights, Horn And Fuses 87............

Oil Level, Powershift Transmission 90..........

Oil Level, Oil Clutch System 90................

Control Levers and Pedals 91.................

Lift System Operation 92.....................

Inching/Brake Pedal 92.......................

Service Brakes 93...........................

Parking Brake 93............................

Steering System 93..........................

HOW TO ADD FUEL TO THE LIFT TRUCK 94.....

Liquified Petroleum Gas (LPG) 94.............

Gasoline Or Diesel Fuel 97...................

WHEELS AND TIRES 98..........................

HOW TO CHANGE A SOLID RUBBER TIRE 98....

INSTALL THE WHEELS 99......................

Steering Wheels 99..........................

Drive Wheels 99.............................

OPERATING PROCEDURES FOR A NEW OR

REBUILT ENGINE 99...........................

Property of American Airlines

WARNING

AWARNING

label with this

information

must be on

the lift truck.

Property of American Airlines

MODEL DESCRIPTION

FIGURE 1. MODEL VIEW SHOWING MAJOR COMPONENTS

1. OVERHEAD GUARD

2. COUNTERWEIGHT

3. STEERING AXLE

4. DRIVE AXLE

S70 --120XL

S135--155XL

5. MAST

6. FORKS

7. CARRIAGE

8. LOAD BACKREST EXTENSION

9. SEAT BELT AND HIP RESTRAINT BRACKET

1244312177

443

Property of American Airlines

MODEL DESCRIPTION

GENERAL

This Operating Manual is for the following models of lift

trucks:

•the S70--120XL (D004) series includes the S70XL,

S80XL, S80XL BCS, S100XL, S120XLS, and S120XL

•the S135--155XL (B024, C024) series includes the

S135XL, S135XL2, S155XL, S155XL2, and S155XLS.

The S70--120XL and the S135--155XL series of lift trucks

are available with a gasoline engine, an LPG fuel engine,

or a diesel engine.

The S70--120XL series of lift trucks has a single--speed

powershift transmission. The lift trucks can be equipped

with two kinds of controls:

•a MONOTROLpedal that controls both the forward

and reverse operation of the powershift transmission

and the speed of the engine.

•a direction control lever near the left side of the steer-

ing wheel that controls the forward and reverse opera-

tion of the powershift transmission. A separate accel-

erator pedal controls the engine speed.

The S135--155XL series of lift trucks can have either a

three--speed manual transmission with an oil clutch (B024

models only) or a two--speed powershift transmission.

Lift trucks with a three--speed manual transmission have

two control levers on the left side of the steering wheel.

One lever controls the forward and reverse direction of the

lift truck and the other lever is used to select the speed

range. These lift trucks have a clutch pedal and an accel-

erator pedal.

The two--speed powershift transmission has a range lever

on the left side of the steering column to control the two

speed ranges. The two--speed powershift transmission

can be equipped with two kinds of controls for forward and

reverse and engine speed control:

•a MONOTROL pedal that controls both the forward

and reverse operation of the powershift transmission

and the speed of the engine.

•a direction control lever near the left side of the steer-

ing wheel that controls the forward and reverse opera-

tion of the powershift transmission. A separate accel-

erator pedal controls the engine speed.

Property of American Airlines

MODEL DESCRIPTION

OPERATOR PROTECTION EQUIPMENT

The LOAD BACKREST EXTENSION is installed to keep

loose parts of the load from falling back toward the opera-

tor. It must be high enough, with openings small enough to

prevent the parts of the load from falling backwards. If a

load backrest extension that is different from the one in-

stalled on your lift truck is required, contact your Hyster lift

truck dealer.

The OVERHEAD GUARD is intended to offer reasonable

protection to the operator from falling objects, but can not

protect against every possible impact. Therefore, it must

not be considered a substitute for good judgment and care

when handling loads. Do not remove the overhead guard.

The SEAT BELT AND HIP RESTRAINT BRACKET pro-

vide additional means to help the operator keep the head

and torso substantially within the confines of the lift truck

frame and overhead guard if a tipover occurs. This re-

straint system is intended to reduce the risk of the head

and torso being trapped between the lift truck and the

ground, but it can not protect the operator against all pos-

sible injury in a tipover. The hip restraint bracket will help

the operator resist side movement if the seat belt is not

fastened. It is not a substitute for the seat belt. Always fas-

ten the seat belt.

NAMEPLATE

WARNING

Any change to the lift truck, the tires or its equipment

can change the lifting capacity. If the Nameplate does

not show the maximum capacity, or if the lift truck

equipment, including the battery for electric trucks,

does not match that shown on the Nameplate, the lift

truck must not be operated.

The capacity is specified in kilograms (kg) and pounds

(lb). The capacity is the maximum load that the lift truck

can handle for the load condition shown on the Name-

plate.

The maximum capacity for the lift truck, at full load height,

must be shown on the Nameplate. Special capacities with

the load height reduced or with optional load centers, may

also be shown on the Nameplate.

The lift truck serial number code is on the Nameplate. The

serial number code is also stamped on the lift truck frame.

Property of American Airlines

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