Hyena BP-B250 Manual de usuario

BP-B250

Product Manual

This guideline is applicable for the Hyena e-bike system only

Version 1.2

This manual is intended primarily for the trained technician to install, disassemble, or maintain the e-bike.

 
 
Content 
Product Features 1
Product Description 1
Parts Description 1
Product Dimension 1
Pin Definition 3
Technical Data 7
Battery 7
Driver 8
Mounting 10 
Tool List 10 
Accessory List 10 
Mounting Instructions 10 
Operation 12 
Operation Instructions 12 
Charging Instructions 13 
Safety Instructions 14 
Important Notice 14 
Grounding Instructions 14 
Moving and Storage Instructions 14 
Maintenance 14 
Product Warning Label 15 
Disposal 15 
 

HYENA E-BIKE SYSTEMS

Product Features

Product Description

BP-B250 in-tube battery is the ideal companion for slim outlook e-bike, it features lightweight and ultra-slender

to keep elegance bike outlook.

Parts Description

a. Front light connector

b. HMI connector

c. Battery fixation gasket (optional)

d. Rear light connector

e. Charging socket connector

f. Sensor connector

g. Motor connector

h. Charging socket

Product Dimension

HYENA E-BIKE SYSTEMS

B. Sensor Cable

Cable OD：Ø 4 mm

Cable Length：185±10 mm

Connector：Ø 9.5 mm, L34mm

A. Charging Socket Cable

Cable OD：Ø 4 mm

Cable Length：100±5 mm

Connector：Ø 9.5 mm, L34mm

D. Motor Cable

Cable OD：Ø 6.3 mm

Cable Length：400±10 mm

Connector：Ø 13 mm, L47mm

C. Rear Light Cable

Cable OD：Ø 4 mm

Cable Length：185±10 mm

Connector：Ø 9.5 mm, L34mm

F. Front Light Cable

Cable OD：Ø 4 mm

Cable Length：415±15 mm

Connector：Ø 9.5 mm, L34mm

E. HMI Cable

Cable OD：Ø 4 mm

Cable Length：265±15 mm

Connector：Ø 9.5 mm, L34mm

HYENA E-BIKE SYSTEMS

Pin Definition

Charge

(3 pins female, connect to charging socket)

Motor

(9 pins female, connect to motor)

Name

Direction

Description

Remark

Power

Input

Charge

NTC

Output

NTC

Ground

Input

Ground

Name

Direction

Description

Remark

Output

Phase W

Speed

Input

Speed signal, TTL input

Output

Phase U

+5V

Output

5V motor power

GND

Output

5V motor ground

Hall W

Input

Hall signal of phase W

Output

Phase V

Hall U

Input

Hall signal of phase U

Hall V

Input

Hall signal of phase V

HYENA E-BIKE SYSTEMS

Sensor

(6 pins female, connect to torque sensor)

Rear Light

(2 pins female, connect to rear light)

Front Light

(2 terminals, connect to front light)

Name

Direction

Description

Remark

Cadence Cnk2

Input

Cadence signal

Null

Input

N/A

Cadence Cnk1

Input

Cadence signal

V+

Output

5V sensor power

GND

Output

5V sensor ground

Torque

Input

Torque signal. Analog signal.

Name

Direction

Description

Remark

RL+

Output

6V rear light power

RL-

Input

6V rear light ground

Name

Direction

Description

Remark

FL+

Output

6V front light power

Red

FL-

Input

6V front light ground

Black

HYENA E-BIKE SYSTEMS

HMI

(6 pins female, connect to HMI)

Name

Direction

Description

Remark

CAN L

Bidirectional

CAN Low

Null

Input

N/A

CAN H

Bidirectional

CAN High

DEN/HMI

Input

Active low, used to wake up from sleep mode

GND

Input

12V HMI ground

VCC+

Output

12V HMI power

HYENA E-BIKE SYSTEMS

Charging Socket Output

(3 pins male, connect to charge connector of battery)

Charging Socket Input

(6 pins female, connect to battery charger)

Name

Direction

Description

Remark

NTC

Input

NTC

Power

Output

Charge

Ground

Output

Ground

Name

Direction

Description

Remark

Ground

Input

Ground

NTC

Output

NTC

Power

Input

Charge

Null

Input

N/A

Null

Bidirectional

N/A

Null

Bidirectional

N/A

HYENA E-BIKE SYSTEMS

Technical Data

Battery

Function

Rated voltage

36V

Typical capacity

7Ah

Energy content

252Wh

Cut off voltage

< 28.0V±0.3V

Charging mode

CC-CV (constant voltage with limited

current)

Charge voltage

42.0V±0.3V

Charge Current

≤4A±0.2A

Support 2A Hyena standard charger

Continuous Discharge Current

15A

Weight

1.45 kg

Waterproof level

IPX5

Characteristic

Protocol

CAN2.0A

Cell Type

18650

Cell Model

Panasonic NCR18650GA

Serial-parallel

10S2P

Operating temperature

-10℃~+60℃80%RH

Storage temperature

-20℃~+50℃80%RH (<1 month)

-20℃~+40℃80%RH (<3 month)

-20℃~+20℃80%RH (<12 month)

Percentage of recoverable capacity = 80%

Charging temperature

0℃~+45℃80%RH

Charging time approx.

2A charger - 3h30min

Mounting Parameter

Mounting position

In frame

Dimension

L470, W50, H47.5 mm

w/o cable

Certification

EN15194:2017

Yes

UN38.3

Yes

HYENA E-BIKE SYSTEMS

Integrated Driver

Characteristic

Rated power

250W

Rated voltage

36V

Operating voltage

25~45Vdc

Maximum current

12A 3min

Corresponding battery output at most 12A.

Quiescent current

< 1mA

Measure condition

a. System off

b. Battery, Console, Display, Driver,

Motor and Sensor are connected well.

c. Remove all smart parts.

Operating temperature

-10℃~+60℃80%RH

Storage temperature

-20℃~+50℃80%RH (<1 month)

Hi-Pot

No permanent damage under 500V 60

seconds

Brake Sensor

N/A

Front Light

6V up to 2.4W

Rear Light

6V up to 0.6W

Certification

EN15194:2017

Yes

RoHS 2.0

Yes

Protection

Short Circuit Protection

Each pin connecting to ground pin

introduce no permanent damage.

Hall Defect Protection

no hall change when motor spin.

Over Temperature Protection

Temperature > 100℃ for 1.99 seconds

continuously

Lock Rotor Protection (Pedal)

Current > 0.85*Current Limit A and motor

speed < 25 km/hr for 2.9 seconds (not

continuously)

Lock Rotor Protection (Motion)

Current > 8 A and motor speed < 30 km/hr

for 2.9 seconds (not continuously)

Communication Loss Protection

no Console communication for 2 seconds

Under voltage protection

Driver stops assist when voltage < 28.0V

for 10 seconds

Over voltage protection

Driver stops assist when voltage > 45.0V

for 10 seconds

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