HYDAC FILTER SYSTEMS MFU-15E Manual

MFU-15E / MFU-15S

MobileFiltration Unit

Operating and Maintenance Instructions

English • (Translation of original instructions)

Document No. : 4391552a • 8/28/2019

Follow these instructions for proper and safe use.

Keep for future reference.

Table of Contents HYDAC FILTER SYSTEMS GMBH

ii BeWa MFU-15E_S 4391552a en-us lq

Table of Contents

1 General ..................................................................................................................... 5

1.1 Imprint .............................................................................................................. 5

1.2 Documentation Representative........................................................................ 5

1.3 Purpose of this manual .................................................................................... 6

1.4 Target group of the manual.............................................................................. 6

1.5 Illustrations in the manual ................................................................................ 7

1.5.1 Illustration on the title page.................................................................. 7

1.5.2 Representation of requirements .......................................................... 8

1.5.3 Representation of procedural instructions ........................................... 8

1.5.4 Representation of intermediate results/results .................................... 9

1.5.5 Representation of warning/general safety information ...................... 10

1.5.6 Signal words and their meaning in the general safety information .... 11

1.6 Hazard symbols / pictograms......................................................................... 12

1.7 Supplementary symbols................................................................................. 14

1.8 Exclusion of liability/warranty ......................................................................... 14

1.9 Notes on copyright ......................................................................................... 15

1.10 Validity of this manual .................................................................................... 15

2 General safety information ...................................................................................... 16

2.1 Observe regulatory information...................................................................... 19

2.2 Wear suitable clothing.................................................................................... 20

2.3 Stoppage in an emergency (EMERGENCY STOP)....................................... 20

2.4 Fire-fighting / extinguishing a fire ................................................................... 20

3 Overview of the filtration unit................................................................................... 22

3.1 MFU-15S9-… for higher viscosity / with signal cable..................................... 22

3.2 Proper/designated use ................................................................................... 23

3.3 Improper Use or Use Deviating from Intended Use ....................................... 24

3.4 Checking the scope of delivery ...................................................................... 25

3.5 Decoding the type label.................................................................................. 26

3.5.1 Model code ........................................................................................ 27

HYDAC FILTER SYSTEMS GMBH Table of Contents

BeWa MFU-15E_S 4391552a en-us lq iii

3.6 Technical Data ............................................................................................... 28

3.7 Drawings / dimensions / hydraulic diagram.................................................... 30

3.7.1 MFU-15E9-... Economy ..................................................................... 30

3.7.1.1 MFU-15E9 - Dimensions / hydraulic diagram ........................... 31

3.7.2 MFU-15S9-... Standard ..................................................................... 34

3.7.2.1 MFU-15S9 - Dimensions / hydraulic diagram ........................... 35

3.8 Operating elements on the filter unit .............................................................. 37

3.9 Filter unit working principle............................................................................. 39

4 Transporting/storing the filter unit............................................................................ 41

4.1 Storing the filter unit with hoses including lances........................................... 42

5 Setting up / assembly / integration of the filter unit ................................................. 43

5.1 Increasing the stability / adjusting the feet ..................................................... 43

5.2 Avoiding siphoning ......................................................................................... 47

5.3 Avoiding the mixing of oils - Emptying the filter unit....................................... 48

5.4 Making the electrical connections .................................................................. 49

5.4.1 Connecting filter units with 120/230 VAC or 12/24 VDC, single phase

........................................................................................................... 49

5.4.2 Connecting filter units with 400VAC, 3 phase ................................. 51

5.5 Connecting the signal cable (only MFU-15S9-...) .......................................... 52

5.6 Connecting pneumatically (Option - Compressed air motor) ......................... 54

5.7 Connecting the suction/pressure port ............................................................ 55

5.8 Attaching / connecting the suction / pressure hoses (Accessories) ............... 57

5.9 Commissioning............................................................................................... 58

6 Operation ................................................................................................................ 60

6.1 Observe the optical clogging indicator ........................................................... 60

6.2 Selecting operating modes............................................................................. 61

6.2.1 Circulation pumping with filtration / filtration with dewatering ............ 61

6.2.2 Circulation pumping without filtration................................................. 62

6.3 Operation with pump nozzle (optional)........................................................... 63

6.4 Operation with counter (optional) ................................................................... 63

Table of Contents HYDAC FILTER SYSTEMS GMBH

iv BeWa MFU-15E_S 4391552a en-us lq

7 Rectifying errors ...................................................................................................... 64

8 Performing maintenance ......................................................................................... 67

8.1 Maintenance table.......................................................................................... 68

8.2 Changing the filter element ............................................................................ 69

8.3 Removing/installing the quick coupling .......................................................... 76

8.4 Removing/installing the protective screen...................................................... 78

8.4.1 Removing/installing the push-in protective screen ............................ 80

8.4.2 Removing/installing the push-in protective screen ............................ 82

8.5 Checking/cleaning the protective screen ....................................................... 84

9 Removing / Disposal ............................................................................................... 86

Appendix ................................................................................................................. 87

Finding a Customer Service team.................................................................. 87

Finding spare parts / accessories .................................................................. 88

Finding the filter elements ................................................................. 90

Accessories list.................................................................................. 91

Glossary .................................................................................................................. 95

Index ....................................................................................................................... 96

HYDAC FILTER SYSTEMS GMBH General | 1

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1 General

In this chapter, you will find helpful notes on handling these in-

structions.

1.1 Imprint

Manufacturer / publisher and responsible for the content:

Address of the manufacturer Contact address

HYDAC FILTER SYSTEMS

GMBH

Industriegebiet

66280 Sulzbach / Saar

HYDAC FILTER SYSTEMS

GMBH

Justus-von-Liebig-Str., Werk

66280 Sulzbach / Saar

Germany Germany

E-mail: [email protected]

Homepage: www.hydac.com

Court of Registration: Saarbrücken , HRB 17216

Executive directors: Mathias Dieter ,

Dipl.Kfm. Wolfgang Haering

Tab.1:

Impressum

1.2 Documentation Representative

The contact data of the person authorized with the documenta-

tion is:

Mr. Günter Harge

c/o HYDAC International GmbH, Industriegebiet, 66280

Sulzbach / Saar

Germany

Phone: +49 6897 509 1511

Fax: +49 6897 509 1394

E-mail: [email protected]

Tab.2:

Documentation Representative

1 | General HYDAC FILTER SYSTEMS GMBH

6 / 100 BeWa MFU-15E_S 4391552a en-us lq

1.3 Purpose of this manual

Before you use this product for the first time or if you have

been asked to carry out other work on the product, please read

this manual.

The use and the handling of the product described in the fol-

lowing, as well as its use, are not self-explanatory and are de-

scribed in detail in this manual and the associated technical

documentation.

This manual will help you to use the product as intended, prop-

erly, effectively, and safely. Therefore, you are requested to

read the following chapters attentively and carefully. Please re-

fer to it every time you require decisive details.

This manual informs and warns you of risks, against which the

risk reduction through the design and protective measures may

not be effective or not fully effective.

1.4 Target group of the manual

This manual was created for the following target group.

Target group Tasks

Owner This manual and the associated docu-

ments must be kept accessible at the in-

stallation location of the product and also

for later use.

Ask the employees to read and follow the

manual and the associated documents, in

particular, the safety and warning instruc-

tions.

Observe the additional product-related in-

structions and requirements.

Specialist person-

nel

Read, observe and follow this manual and

the associated documents, in particular,

the safety and warning instructions.

Tab.3:

Target group

HYDAC FILTER SYSTEMS GMBH General | 1

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1.5 Illustrations in the manual

You will find illustrations in this manual. You can find details re-

garding these in the following chapters.

1.5.1 Illustration on the title page

You will find the following information on the title page of this

manual:

Short name of the product

Product name

Operating and Maintenance Instructions

12345678 ● ##.##.####

English (translation of original instructions)

Valid from:

- from s/no.

- ... ...

Fig.1:

Overview / labeling of the title page

1 Short name of the product / product name

2 Type of document

3 Language

4 Document no./Index ● Date of printing

5 Supplementary instructions regarding the validity of the

manual (optional)

Please note that you can directly access information through

the directories. However, this does not release you from the

obligation to read this manual fully before commissioning.

1 | General HYDAC FILTER SYSTEMS GMBH

8 / 100 BeWa MFU-15E_S 4391552a en-us lq

The document no. with the index (4) is meant for identifying

and reordering the manual. The index is incremented every

time the manual is revised or changed.

The manual contains a table of contents, a list of tables and

figures, an index and a glossary.

1.5.2 Representation of requirements

These are absolutely required for carrying out a work activity

on the product and are marked with a check mark and are in

bold in the text.

An example for the representation of requirements:

ühe product is assembled and connected.

üThe product is switched off.

1. Switch the product on.

1.5.3 Representation of procedural instructions

In the case of procedural instructions, there are the two follow-

ing representations:

Procedural instructions with a fixed sequence

Procedural instructions, whose sequence must be complied

with without fail are listed with sequential numbering (1., 2., 3.,

etc.).

An example for procedural instructions with a fixed sequence:

1. Remove the transport securing device.

2. First fill the product.

3. Switch the product on.

Procedural instructions with a random sequence

Procedural instructions that have a random sequence are

listed as bullet points (-).

HYDAC FILTER SYSTEMS GMBH General | 1

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An example of a procedural instruction with a random se-

quence:

– Clean the display.

– Rinse the product.

1.5.4 Representation of intermediate results/results

In the case of some activities, it is necessary to carry out work

steps with intermediate results and end results.

Intermediate results are the consequence of activities; they are

marked with an indented arrow.

End results represent the end of an activity and are repre-

sented with a flag.

An example for a procedural instruction with intermediate re-

sult and final result:

1. Switch the product on.

ðThe display lights up.

2. Press the button.

OThe product is now ready for use.

1 | General HYDAC FILTER SYSTEMS GMBH

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1.5.5 Representation of warning/general safety

information

All the warning / general safety information in this manual are

highlighted with pictograms and signal words. The pictogram

and the signal word give you an indication of the severity of the

danger.

Warning / general safety information, which are placed ahead

of each activity, are represented as follows:

CAUTION

Type and source of danger

Hazard symbol

Consequence of the danger

Measures to avert danger

►

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