Hussmann IMPACT ED1 Manual de usuario

Medium Temperature, Euro Deli

Solid and Glass Front Models

Joining Instructions

P/N 0406929

March, 2003

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.

Merchandisers

PARTS LIST

Item Quantity Description

1. 1 Tape Gasket 1/2 x 1/2 x 120

2. 1 Tape Gasket 1/2x 15/8x 180

3. 1 Joining Plate

4. 4 Screw #8 - 18 x 1/2

5. 4 Cap Screw 5/16 - 18 x 11/4

6. 4 Flat Washer 5/16

7. 4 Lock Washer 5/16

8. 4 Hex Nut 18 - 5/16

9. 1 Joining Strap

10. 4 Screw #10 - 32 x 3/8Washer Head

11. 4 Silicone Sealer

12. 1 Joint Cover

13. 1 Splashguard Joint Support

14. 4 Cap Plug

Note: Nut retainers are factory installed in the left end, and alignment pins are factory installed in the right end of each merchandiser.

NOTE: Be sure merchandisers have

been leveled according to the

installation instruction to assure good

fit and finish of the lineup. Locate

Joint Kit and check contents against

parts list. Be sure factory-installed nut

retainers and alignment pins are in

place.

1Remove display racks, pans,

front shelf supports and front air

grilles from the right end as

shown.

2Remove the rear panel(s) from

the right end. To remove a

panel, lift it up from the bottom

edge and out. No tools are

required.

Remove and discard shipping

braces and associated hardware.

ED1

EDS1 IEDG1

Removable Front

Shelf Supports

Removable

Return

Air Grilles

Figure 1. Remove Shelf Supports and Air Grille

3Verify that nut retainers and

alignment pins are installed in

the right-hand end of the left

merchandiser.

4Apply Gasket — 1 in the

horizontal recess across the

bottom, up the front of the

merchandiser, along the front

edge of the internal frame, and

along the front and rear edge of

the outside glass strut. The

gasket should cover slots.

Lap gaskets at corners. Check

that there are no gaps between

gasket and merchandiser.

• Do not stretch gasket,

especially around corners.

• Do not butt gaskets; always lap

joints.

• Remove paper backing after

gasket is applied.

• Gasket has high tack adhesive

and must be properly placed the

first time.

P/N 0406929

Merchandisers

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.

Alignment Pins

Figure 2. Verify Alignment Pins and Retainers

Figure 3. Apply 1/2Inch Gasket

5Apply Gasket — 2 to cover

foam-to-metal gap at the rear of

the case and across the top as

shown in Figure 4.

Lap gaskets at corners. Check

that there are no gaps between

gasket and merchandiser.

• Do not stretch gasket,

especially around corners.

• Do not butt gaskets; always lap

joints.

• Remove paper backing after

gasket is applied.

• Gasket has high tack adhesive

and must be properly placed the

first time.

Steps 6, 7 and 8 must be

executed at the same time.

6Move second merchandiser

against first, mating alignment

pins with corresponding holes.

Always push merchandiser

together, do not pull together.

Use care when pushing together

to prevent damage to adjustable

legs.

Align top extrusion and insert

Joining plate — 3 as shown.

Use Screws — 4 to fasten

joining plate utilizing pre-drilled

pilot holes.

Medium Temperature, Euro Deli Solid Front Models P/N 0406929

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.

Figure 4. Apply 1 5/8Inch Gasket

To p

Extrusion

Light

Channel

Figure 5. Install Joining Plate

7Fasten fronts together using

Cap Screw — 5,

Flat Washers — 6,

Lock Washers — 7 and

Hex Nut — 8.

Tighten only until front panels

touch. Do not tighten fully.

8Use Cap Screws — 5,

Flat Washers — 6, and

Lock Washers — 7 to fasten

merchandisers in the rear.

Do not tighten fully.

P/N 0406929

Merchandisers

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.

CASE

ONE

CASE

TWO

Figure 7. Join Rear of Merchandisers

Figure 6. Join Front of Merchandisers

DETAIL A

9Tighten joints in the order

shown (A, B, C) until gaskets

are compressed, and cases join

smoothly.

10 Align rear wrapping boards

and install

Joining Strap — 9 using

Screws — 10.

Medium Temperature, Euro Deli Solid Front Models P/N 0406929

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.

Figure 8. Tighten Joints

Wrapping

Board

Figure 9. Align and Join Wrapping Boards

!WARNING

Use only specific fasteners.

Longer screws will penetrate

wrapping board.

Fastening Wedges

All wedge cases, when fastened

to a parent case, use a hinge

assembly in place of a joining

plate.

Complete steps 6, 7 and 8 with

the following steps replacing

step 7.

90° Inside and Outside Wedges

7Align top extrusion and insert

hinge assembly similar to the

joining plate.

A. Six holes in the hinge

assembly will locate the

assembly by lining up with six

pilot holes drilled in the wedge

top extrusion.

The two remaining holes in the

hinge assembly will be on the

parent case side of the joint and

require drilling 0.140 diameter

pilot holes for the screws. (9/64

or No. 28 drill bit)

Use #8 screws to fasten the

hinge assembly.

P/N 0406929

Merchandisers

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.

Six Pre-Drilled Holes

For Locating Hinge

Assembly

Hinge

Assembly

Drill 0.140 Dia. Pilot

Holes (2 Places)

Top Extrusion

Parent Case Wedge

Figure 10. Fastening 90° Wedges

30°/45° Inside and Outside Wedges

7The 30°/45° wedge joining

requires the relocation of one

hinge assembly.

A. Unfasten the parent case

hinge that is closest to the

wedge end of the case. Move the

hinge assembly one set of holes

away from the wedge.

Four holes will line up with

existing holes and four holes

will have to be drilled.

B. Align the top extrusion and

insert the hinge assembly similar

to the joining plate. Two holes

in the hinge assembly will locate

the assembly by lining up with

two pilot holes drilled in the

wedge top extrusion.

The six remaining holes in the

hinge assembly will be on the

parent case side of the joint and

require drilling 0.140 diameter

pilot hole for the screws. (9/64 or

No. 28 drill bit)

Use #8 screws to fasten the

hinge assembly.

Medium Temperature, Euro Deli Solid Front Models P/N 0406929

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.

Wedge

Drill 0.140 Dia. Pilot

Holes (4 Places)

Parent Case

Relocate Hinge

Assembly One Set Of

Holes Away From Wedge

Top Extrusion

Drill 0.140 Dia. Pilot

Holes (6 Places)

Wedge

Two Pre-Drilled Holes

For Locating Hinge

Assembly

Parent Case

Top Extrusion

Hinge

Assembly

Relocated

Hinge Assembly

Figure 11. Relocating Hinge Assembly

Figure 12. Fastening 30°/45° Wedges

11 Apply a continuous bead of

Silicone — 11 to the joint

and to each merchandiser

bottom.

Press Joint Cover — 12 over

both cases.

Apply silicone over each end of

the joint cover.

12 Place Cap Plug — 14 onto

all exposed cap screws in the

finished assembly.

P/N 0406929

Merchandisers

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.

Joint

Figure 13. Install Joint Cover

DETAIL C

Figure 14. Apply Cap Pug

13 Use Silicone — 11 to fill

any gaps between the front

support brackets.

Refer to the Installation &

Operation Manual 0406928 for

splashguard bracket installation

instructions.

14 Install Splashguard Joint

Support — 13 using

Screws — 4.

Medium Temperature, Euro Deli Solid Front Models P/N 0406929

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.

Figure 16. Install Splashguard Support

Figure 15. Apply Silicone to Support Bracket

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