Hussmann EcoVision EZ Door Upgrade Manual de usuario

IMPORTANT

Keep in store for

future reference!

EcoVision EZ Door Upgrade

for Impact Medium Temperature Merchandisers

Spanish 3005584

French 3005586

Installation &

Operation Manual

P/N 0558756_C

Impact Series

May 2018

MANUAL- I/O IMPACT ECOVISION EZ

P/N 558756_C

U.S. & Canada 1-800-922-1919 • Mexico 01-800-890-2900 • www.hussmann.com

BEFORE YOU BEGIN

Read these instructions completely and carefully.

PERSONAL PROTECTION EQUIPMENT (PPE)

Personal Protection Equipment (PPE) is required whenever servicing this equipment. Always

wear safety glasses, gloves, protective boots or shoes, long pants, and a long-sleeve shirt when

handling glass.

P/N 558756_C

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. iii

EcoVision EZ Door Upgrade

PREPARATION

Personal Protection Equipment ................. ii

Revision History .............................iv

ANSI Definitions ............................iv

Installation Tool List .........................iv

Shipping Damage ............................ 1

General .................................... 1

Location .................................... 2

Case Leveling ................................ 2

Removing Canopy Fascia ...................... 3

Removing Bumper ........................... 3

Rail Extrusion ............................... 3

INSTALLATION

Parts Identification ........................... 4

Install Insulation Bottom Rail Support ........... 5

Attach Door Bottom Rail Extrusion.............. 6

Flange Direction ............................. 7

Install Canopy Assembly ...................... 8

Install Light Channel ........................ 10

Reinstall Canopy Fascia ...................... 11

End Mullion Joined Together .................. 12

Installing Mullions .......................... 13

Installing Plate Assembly ..................... 14

Installing EcoVision EZ Door(s) and Top

Bushings

....................................

Adjusting Doors ............................ 16

Replace Panels, Bumpers, Canopy Fascia, etc. .... 18

OPERATION

Start Up / Stocking .......................... 19

Installing Stability Bracket Kits for

Narrow Excel Cases ......................... 20

Technical Guideline for Case

and Refrigeration System Adjustments ........... 21

Cases ...................................... 21

Line-Ups ................................... 21

Refrigeration System (Dx System) .............. 22

Heating, Ventilation, Air-Conditioning System

(HVAC) ................................... 23

End Filler Installation ........................ 24

Install Trim................................. 26

Table of Contents

IMPORTANT

KEEP IN STORE FOR FUTURE REFERENCE

Quality that sets industry standards!

12999 St. Charles Rock Road • Bridgeton, MO 63044-2483

U.S. & Canada 1-800-922-1919 • Mexico 01-800-890-2900

www.hussmann.com

P/N 558756_C

U.S. & Canada 1-800-922-1919 • Mexico 01-800-890-2900 • www.hussmann.com

REVISION HISTORY

REVISION C

1. Added Caution, page iv

2. Updated drawing, page 4

3. Updated drawing 8a-1.

4. Updated drawing 8a-2

5. Updated drawing 8b-1

6. Updated drawing 12.1

7. Updated drawing 12-2

8. Updated drawing, page 16

9. Updated Figure 15; 19-2

10. Updated STEP 19-C

11. Updated STEP 19-D

12. Updated STEP 19-E

EcoVision EZ Door Installation Tool List

Level, (minimum of 2 ft long)

Ratchet

1/4in. Socket

7/16 in. Socket

3/8in. Socket

1/2in. Open End Wrench

Battery Drill/Screw Gun

Rubber Mallet

Flat Screw Driver

Phillips Screw Driver

* * * * * * * * * * * * * * * * * * * * * * * * * *

ANSI Z535.5 DEFINITIONS

• DANGER – Indicate[s] a hazardous

situation which, if not avoided, will

result in death or serious injury.

• WARNING –Indicate[s] a hazardous

situation which, if not avoided, could

result in death or serious injury.

• CAUTION –Indicate[s] a hazardous

situation which, if not avoided, could

result in minor or moderate injury.

• NOTICE – Not related to personal injury –

Indicates[s] situations, which if not avoided,

could result in damage to equipment.

Excessive ambient conditions may cause

condensation and therefore sweating of

doors. Facility operators should monitor

doors and ﬂoor conditions to ensure safety

of persons.

Caution: Tipping Hazard

Case tipping may occur if cases are

not properly leveled and secured, or

if cases are not properly loaded.

P/N 558756_C

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. 1

EcoVision EZ Door Upgrade

SHIPPING DAMAGE

All equipment should be thoroughly examined

for shipping damage before and during unloading.

This equipment has been carefully inspected at

our factory. Any claim for loss or damage must

be made to the carrier. The carrier will provide

any necessary inspection reports and/or claim

forms.

GENERAL

Verify the merchandiser model(s) to be outfitted

with the EcoVision EZ door kit(s) by locating

the merchandiser’s serial plate. The serial plate

is located on the inside of the foam bottom at

the left side of the merchandiser.

EcoVision EZ doors may be installed without

the need to remove product from the merchan-

disers. Check with the store manager, and let

them know how long a door lineup will take to

complete. The average time to install each door

is about 10 minutes.

Note

Narrow Impact cases require additional brackets when

outfitting with doors. See Page 9 for bracket installation

details.

Water Misters and Light raiLs may not be used with

glass doors. Remove any mist equipment from case

before installing doors.

Do NOT lean glass doors against the

merchandiser lineup. Leave them packed in

their protective packaging until they are

ready to be directly installed in the lineup.

Accidental glass breakage can be dangerous.

Always wear protective safety glasses and

gloves when handling glass.

Do NOT stand or walk on top of

merchandiser. Do not store items or

ammable materials atop the unit.

P/N 558756_C

U.S. & Canada 1-800-922-1919 • Mexico 01-800-890-2900 • www.hussmann.com

LOCATION

EcoVision EZ doors are designed for merchandis-

ers that display products in air conditioned stores

where temperature is maintained at or below

75°F (24°C) and relative humidity is maintained

below 55%. Fogging, moisture and corrosion may

occur on the doors if merchandisers are operat-

ed outside these conditions.

Placing refrigerated merchandisers in direct

sunlight, near hot tables or near other heat

sources could impair their efficiency, which may

cause the doors to fog. Refrigerated cases are

sensitive to air disturbances. Air currents passing

around merchandisers will seriously impair

their operation. Do NOT allow air conditioning,

electric fans, open doors or windows, etc. to

create air currents around the merchandisers.

Product should always be maintained at proper

temperature. This means that from the time the

product is received, through storage, preparation

and display, the temperature of the product must

be controlled to maximize product life.

CASE LEVELING

Merchandisers must be installed level to ensure

proper operation of the refrigeration system

and to ensure proper drainage of defrost water.

In order for the gravity hinge self-closing doors

to close properly, the merchandisers must be

leveled correctly. Do not attempt to install

the doors or make glass adjustments prior to

ensuring the cases are level.

Shims are provided with each door kit. Use

provided metal shims.

Prepare Merchandiser(s) for Doors:

1

Carefully unpack EcoVision EZ Door

upgrade kit(s), and examine parts. Do

not carry doors by the handle.

2Carefully remove canopy fascia(s)

from the merchandiser(s).

A. Remove screws from fascia. Unhook the

canopy fascia panel by lifting out from

the center at the bottom as shown in

Figure 2-1.

B. Remove canopy fascia. Canopy fascia

will be reinstalled later

C. Loosen rods in canopy between the

joined cases as shown in Figure 2-2.

Flat Washer

Hex Nut

Threaded

Rod

Loosen Canopies

of Multi-deck Wall Cases

Figure 2-2 — Loosen Canopy Screws

between cases

Fascia

Figure 2-1 — Canopy Fascia

P/N 558756_C

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. 3

EcoVision EZ Door Upgrade

Do not leave merchandisers unsupported

or unattended until all parts are

properly secured.

3Remove color panel and bumper as

shown in Figure 3-1.

A. Set bumper aside. Bumper will be rein-

stalled after doors are installed.

Remove Rail

Extrusion

Screws

Figure 4-1 — Remove Front Rail

Impact

Rail Extrusion

(Removed)

Remove

Bumper

Figure 3-1 — Remove Panel and Bumper

Color

Panel

Figure 4-2— Remove Front Rail

Remove Rail

Extrusion

Screws

4Remove the 1/4in. screws from the

Impact front rail extrusion.

A. Remove rail extrusion and discard. New

rail extrusion will be installed later.

e Case(s) are now ready to be outtted

with EcoVision EZ Doors.

Refer to the door part identications on the next page to

become familiar with the standard case parts.

P/N 558756_C

U.S. & Canada 1-800-922-1919 • Mexico 01-800-890-2900 • www.hussmann.com

Reference Exploded View of

Field-Installed Door Parts

(8ft case with center mullion shown)

Layout for standard case only —

See Step 7-10 for narrow case.

Use small bracket

in place of center mullion

on "No center mullion" kits

ABCD

SCREW-SM 8-18X1/2 HX HD TEK2

SCREW-SM 8-18 X 3/8 HW B

SCREW-#8-32 X 1/2 HX HD THREAD CUT TYPE F

SCREW-HEX WASHER HEAD 10X24X1/2 THREAD CUTTING

BUSHING-GRAVITY

TOP PIN

BUMPER-SQUARE

SCREW-#10-16 X 1

HIGH LOW THREAD

Gravity Hinge

Clip Tag

Remove tag

after door is

installed on

case Discrete handle

doors shown

Adhesive

Bumper

1 per 2 doors

MULLION-END

(Needed for all

door kits)

PLATE-HINGE

SUPPORT-INNER BOTTOM

MULLION-CTR

SUPPORT-CANOPY

SUPPORT-LIGHT

CHANNEL

LIGHT CHANNEL

ANGLE-LIGHT

CHANNEL ATTACH

IMPACT

RAIL-BOTT DOOR

INSULATION-BOTT INT FRT

SUPPORT-OUTER

BOTTOM

GUSSET-CANOPY

PLATE-BOTT RAIL ALIGNMENT

HINGE PLATE SLOT

COVER

RETAINER-DOOR

(No center mullion kits

use full length retainer)

Lockwasher, Bolt, Nut

See page 13

P/N 558756_C

HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A. 5

EcoVision EZ Door Upgrade

5Install insulation and inner bottom rail

supports.

A. Clean sealers and (or) Perma-gum off

front supports before attaching insulation

or bottom rail support

B. Insert insulation with notched side toward

the outside of the case (3) per 12 ft case,

(2) per 8 ft case as shown in Figure 5-1

and 5-2.

C. Install inner bottom rail support and

attach it to the front supports using #8 x

3/8in. screws.

6Attach the outer bottom rail support

to the front of the case with #8-18 x

1/2in. screws.

Figure 5-1

Insulation

Inner Bottom

Rail Support

Inner Bottom

Rail Support

Insulation

Outer Bottom Rail

Support

Figure 5-2

P/N 558756_C

U.S. & Canada 1-800-922-1919 • Mexico 01-800-890-2900 • www.hussmann.com

6a Attach door bottom rail extrusion

A. Place bottom rail extrusion onto the

front of the case as shown in Fig 6-1a

& 6-2a

B. Make sure the rail is properly seated and

there are no gaps between the extrusion

and the inner bottom rail support. (Fig

6-2a)

C. Make sure extrusion is level.

D. Fasten #8 screws as shown in Fig 6-2a .

Space approximately every 12 inches.

Attention!

No Gap Between Parts!

No Gap

Figure 6-1a

Bottom Rail

Extrusion

Figure 6-2a

Level

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