Husqvarna K 750 SpeedMill Guía

Eng

It is the owner’s responsibility to ensure that all operators of this

machine have read and understood the content of this manual be-

fore using the product! Careless or improper use of this machine

can cause serious or even fatal injury! Allow only competent

adults to operate this machine!

2 SpeedMill

TABLE OF CONTENTS

Section Page No.

Table of Contents.............................................. 2 Tools

Contact Information.......................................... 2 Assembly

Symbols............................................................. 3 Operation

Introduction....................................................... 4 Maintenance

Safety Instructions...................................... 4 - 5 Spare Parts

What-Is-What (Part Identiﬁcation)................... 6 Pipe Application Chart

Section Page No.

................................................................. 7

..................................................... 7 - 8

...................................................... 8 - 9

.................................................... 10

............................................... 10 - 11

................................... 12

Uses................................................................... 7 Operator Tips.................................................. 13

Husqvarna Construction Products, North America

Corporate Ofﬁce

17400 West 119th Street, Olathe, Kansas 66061 USA

Corporate Ofﬁce Phone: 913-928-1000

Corporate Ofﬁce Fax: 913-438-7951

www.husqvarnacp.com

For local service, please contact your local Husqvarna Construction Products representative.

Para efectuar un servicio local, póngase en contacto con su representante local de

Husqvarna Construction Products.

Pour toute réparation, contacter le représentant local de Husqvarna Construction Products.

Für Service vor Ort wenden Sie sich bitte an Ihren örtlichen Vertreter von

Husqvarna Construction Products.

Neem voor plaatselijke service contact op met uw plaatselijke vertegenwoordiger van de constructie-

producten van Husqvarna.

Per assistenza, rivolgersi al rappresentante di zona della Husqvarna Construction Products.

För service på platsen, kontakta din lokala representant för Husqvarna Construction Products.

Para obter serviço técnico local, contactar o representante da Husqvarna Construction Products

Husqvarna Construction Products, North America

17400 West 119th Street, Olathe, Kansas 66061 USA

Toll-Free Telephone: 800-288-5040, Telephone: 913-928-1300, Fax: 913-438-7938

CONTACT INFORMATION

Common sense:

The focus of this manual is HOW to operate and service the equip-

ment safely. It is not possible to cover every conceivable situation

you can face when using this equipment. Therefore use this product

only in a manner described in this manual. Operation or handling

the machine in any other manner can lead to serious injury or

death. If a situation is not described in this manual it should be con-

sidered dangerous and not be done.

If you are unfamiliar with this product make sure that you carefully

understand how it functions and practice all operations and han-

dling before putting the machine to use. Familiarize yourself in the

presence of an experienced operator. Avoid all situations that are be-

yond your capabilty.

If you feel uncertain about operating procedures after reading these

instructions DO NOT operate the machine until you have consulted

an experienced operator.

If you have further questions you can contact the closest Husqvarna

Contruction Products location by writing or calling, see information

below. You can also find the closest location by searching the inter-

net at: www.husqvarnacp.com. Husqvarna Construction Products

will willingly be of service and provide you with advice as well as

help you to use your product both efficiently and safely. Additional

manuals are available at NO CHARGE and can also be obtained on

the internet site.

Husqvarna Construction Products

17400 West 119th Street

Olathe, Kansas 66061

USA

Toll Free no: 800 288 5040 (USA & CANADA)

Phone no: 913 928 1000

Fax no: 913 438 7951

Internet Site: www.husqvarnacp.com

SpeedMill 5

SAFETY INSTRUCTIONS

WARNING!

Read, understand, and follow all warnings and instructions both manuals. Failure to do so may result

in serious personal injury as well as damage to the equipment. It is not possible to cover all potentional risk situations

that can arise from pipe cutting and beveling within these instructions. Therefore use common sense and caution at all

times.

Remember: “If you don’t know – don’t do.”

The SpeedMill may not be modiﬁed from its original design without the manufacturer’s approval in writing. Unapproved

modiﬁcations can result in serious injury.

All operators must be trained in the proper use of this machine. It is the owner’s responsibility to explain the content of

this manual to all operators and ensure that they receive the necessary training to safely operate this machine.

PERSONAL SAFETY

Stay alert, watch what you are doing, and use common sense when operating this SpeedMill or any other

power tool. Do not use when tired or under the inﬂuence of drugs, alcohol, medication, or any substance that could

affect your judgment. A moment of inattention during operation may result in serious personal injury.

Keep proper footing and balance at all times. Do not overreach or operate from a ladder. Do not operate above

chest height. If necessary use proper scaffolding to reach a safe operating height.

Use personal safety equipment. Always wear eye protection, hard hat, hearing protection, non-slip safety shoes and

gloves. Respirator mask must be used when dry-cutting. (Reference OSHA 29CFR 1910.95, 1910.133-138)

Dress properly. Never wear loose clothing or jewelry. Keep long hair tied back. Keep your hair, clothing, and gloves

away from the rotating blade.

Do not use the SpeedMill if the ON/OFF switch does not turn it on or off. Have the switch replaced before the

SpeedMill is used again.

WORK AREA SAFETY

Keep the work area organized. Maintain a ﬁrm grip of the SpeedMill and have a proper footing and balance at all

times.

Do not operate your SpeedMill in an explosive atmosphere. Sparks may ignite ﬂammable liquids,

gases, or dust. This is a concern when old pipes are being repaired.

Keep all bystanders at a safe distance. Bystanders can be a distraction that can cause you to lose control.

CHOICE OF BLADE

Use only 12” high speed abrasive concrete cutting blades for cutting speciﬁed PVC pipe with the SpeedMill.

Use only blades designated High Speed blade with a minimum speed rating of 6300 rpm. Many blades are not made

for hand held high speed saws and have a lower speed rating (marked on label). Such blades might brake at higher

speeds with possible severe injury as a result.

Diamond blades shall not be used while cutting any plastic pipe due to the increased risk of “kick-back”. (Regard-

ing kick-back see K750 operation manual).

Use of carbide tipped blades or any blade with cutting teeth, is a violation of OSHA regulations and shall never be used.

The operator must

wear protective

clothing

appropriate to the

work he is doing.

6 SpeedMill

WHAT IS WHAT

WHAT IS WHAT (PARTS IDENTIFICATION)

A. SpeedMill BLADE GUARD: Designed speciﬁcally for

the SpeedMill. One side is open to allow mounting of the

SpeedMill Bowls. Read this Operation Manual for more

information. See SpeedMill Spare Parts List in this docu-

ment for part number.

B. Inner Flange: Used to support Abrasive Blade. See

K750 power cutter Operation Manual for additional instruc-

tions on this item.

C. Blade Arbor Spacer: Used to support Abrasive Blade.

See K750 power cutter Operation Manual for additional

instructions on this item.

D. SpeedMill Hub: Designed speciﬁcally for the Speed-

Mill. Acts as an outer ﬂange for the Abrasive Blade, and

a mounting arbor for the SpeedMill Bowls (E, F, G). Read

this Operation Manual for more information. See SpeedMill

Spare Parts List in this document for part number.

E. SpeedMIll Hub Nut: Designed speciﬁcally for the

SpeedMill. Holds SpeedMill accesories in position.

Read this Operation Manual for more information. See

SpeedMill Spare Parts List in this document for part num-

ber.

F. Arbor Bolt Washer: Used to hold SpeedMill Hub (D) in

position. See K750 power cutter Operation Manual for ad-

ditional instructions on this item.

G. Arbor Bolt: Used to hold SpeedMill Hub (D) in position.

See K750 power cutter Operation Manual for additional

instructions on this item.

Note: See K750 Power Cutter Operation Manual, and

K750 Spare Parts List for information on any other

parts of this machine. High Speed Abrasive Blade Not

Included.

Uses: Cutting and beveling of waste/sewer and supply

water PVC pipe with the proper beveling accessory. Note

this machine is not for cutting and beveling of any non-plas-

tic material. Follow chart for correct accessory to pipe being

cut and beveled (See pipe application chart included in

document package).

WARNING!

ONLY CUT or BEVEL PVC Plastic Pipe with a machine

equipped with a SpeedMill accessory!

DO NOT cut other materials with this machine!

DO NOT cut or bevel ductile iron pipe with a machine

equipped with a SpeedMill accessory!

DO NOT use machine as a standard power cutter without

proper power cutter blade guard. Refer to page 10 “con-

verting the Speedmill to a regular power cutter”

Tools: 12” (305mm) diameter abrasive blade, with a 1”

(25.4mm) arbor (not included).

WARNING!

Use ONLY High Speed ReinforcedAbrasive Blades with a mini-

mum speed rating of 6300 rpm.

DO NOT use carbide tipped, wood cutting, or circular saw blades

with this machine!

First Time Assembly:

Tools Required:

• Screwdriver (for arbor lock)(not included).

• 2” (50.8mm) socket, and socket wrench (not included).

• Combination spanner (supplied with machine).

• Torque wrench.

Loosen and remove the blade shaft

screw & washer from the power cut-

ter. Use the combination spanner

supplied, and a Screwdriver to lock

the blade shaft in position, if required.

Use a Screwdriver to lock the blade

shaft in position. Push the screw-

driver into the slot (see picture) and

rotate the arbor until the screwdriver

stops the rotation.

Verify that 1” (25.4mm) adapter (P/N

506 37 96-25) is pushed onto blade

shaft so it contacts the inner flange.

The mounting surfaces of the flange

and bushing arbor must be undam-

aged, clean, and free of debris. Ver-

ify that the flange (P/N 506 02 87-01)

has a diameter of 4.13” (105mm).

Mount a 12” (305mm) diameter, 1”

(25.4mm) arbor High Speed Rein-

forced Abrasive Blade (not included)

on the blade shaft.

Mount the SpeedMill accessory hub.

Align the slot in the SpeedMill acces-

sory hub with the face of the shaft.

Make sure the flange face of the

SpeedMill accessory hub contacts the

face of the blade.

Install the blade shaft bolt into the

hub assembly.

Using combination spanner, supplied

with the machine, tighten blade shaft

bolt by turning it clockwise. Torque to

130-215 in-lbs. (15-25 Nm).

USES, TOOLS, AND ASSEMBLY

SpeedMill 7

Select the SpeedMill accessory for the type of PVC pipe to

be bevelled using the Pipe Application Chart included on

page 12 of this manual.

Bowl Bevelers 506 11 97-01 for:

Waste/Sewer/Drain 4” to 8” in diameter.

Ring Beveler 506 11 96-01 for:

Waste/Sewer/Drain 10” to 36” in diameter.

Supply/Water 4” to 24” in diameter.

CAUTION!

Install and tighten the 2” (50.8mm)

hub nut with the proper tool. Torque

to 130-215 in-lbs. (15-25 Nm).

NOTE: Do not tighten excessively –

nut will tighten during cutting process

– making disassembly difficult.

When tightening the hub nut, use a

screwdriver to lock the blade shaft in

position. Push the screwdriver into

the slot (see picture) and rotate the

arbor until the screwdriver stops the

rotation. Do not use slots in beveling

bowl to hold, may damage bowls.

Before using the assem-

bled machine, completely

read the power cutter op-

eration manual supplied

with this machine.

ASSEMBLY AND OPERATION

8 SpeedMill

Assembling the bevelling bowls to

the SpeedMill.

Bowl Bevelers 506 11 97-01 for:

Waste/Sewer/Drain 4” to 8” in diameter.

Mount the beveling bowl in order 8”

first, 6” second, and 4” last.

ALWAYS mount the 8” bowl, it is de-

signed to shield operator in case the

blade breaks.

Always install the 8” SpeedMill Bowl (P/N 542 19 61-89)

before using the machine! The 8” SpeedMill Bowl must

always be installed even if the machine will only be used

to cut and bevel smaller diameter pipes. Besides serv-

ing as a beveler for 8” pipes, the 8” flange is also de-

signed to cover the area between the guard and the

flange and to prevent unintentional contact with the

blade.

Assembling the bevelling ring to the

SpeedMill.

Ring Beveler 506 11 96-01 for:

Sewer/Drain 10” to 36” in diameter.

Supply/Water 4” to 24” in diameter.

Mount the Ring Beveler assembly

onto the hub shaft.

Install and tighten the 2” (50.8mm)

hub nut with the proper tool. Torque

to 130-215 in-lbs. (15-25 Nm).

NOTE: Do not tighten excessively –

nut will tighten during cutting process

– making disassembly difficult.

When tightening the hub nut, use a

screwdriver to lock the blade shaft in

position. Push the screwdriver into

the slot (see picture) and rotate the

arbor until the screwdriver stops the

rotation.

Before using the assem-

bled machine, completely

read the power cutter op-

eration manual supplied

with this machine.

OPERATION:

CAUTION!

Before starting machine, make sure

you completely read these instructions

and the power cutter operation manual.

Be familiar with the functions of the

machine before operation!

WARNING!

Before starting machine, verify that when SpeedMill Bowl

and blade are positioned to cut / bevel the plastic pipe,

that the cutting area is cleared of all objects.

Position machine at top of plastic pipe

to begin cutting through the pipe wall.

NOTE:

When using the ring beveler, the pipe

is cut and beveled in one operation.

Move saw forward while maintain-

ing a “square cut” on the end of

the pipe. This means the cut

should always be perpendicular to

the length of the pipe.

OPERATION

SpeedMill 9

Position plastic pipe so pipe end is

off the ground. Secure pipe in place

if required. Example: Set plastic

pipe between two boards of a

wooden pallet.

EVACUATE PIPE CONTENTS before cutting or

else an EXPLOSION may occur! Static electricity from

cutting operation may cause gas or other pipe contents

to explode.

Bevel Pipe:

Position SpeedMill Bowl near

end of pipe to be beveled.

Accelerate power cutter to full

throttle.

Align proper SpeedMill Bowl with

end of pipe, and move toward

the pipe so that the pipe is

slightly beveled.

Note: The bevel required is

usually quite small, so do not

remove excessive pipe material.

HOLD MACHINE ONLY

at front and rear handles,

as shown in the photo to

the left.

WARNING!

HOLD MACHINE ONLY at front and rear handles!

NEVER bevel or cut material while holding the pipe with

your hands!

DO NOT use blade guard pivot handle as a hand hold

while operating machine!

Start machine per instructions in K750

Power Cutter Operation Manual.

Rotate pipe and repeat this

cutting process until pipe

circumference is cut.

WARNING!

10 SpeedMill

MAINTENANCE:

CAUTION!

Allow SpeedMill Bowls to cool before performing any main-

tenance.

NOTICE!

DO NOT hold SpeedMill Bowls using a screwdriver or

other device through the slots in the bowl. Damage to

the bowls or abrasive coating could occur.

DO NOT use a screw driver or similar in the slots of the

SpeedMill Bowls to lock the blade. If you do it is likely

the ﬂanges will be damaged and become unusable.

Use the proper procedure to lock the blade when at-

taching or removing the blade or ﬂanges – See below,

or see K750 Operation Manual.

When removing the Hub nut,

use a Screwdriver to lock the

blade shaft in position. Push

the screwdriver into the slot

(see picture) and rotate the ar-

bor until the screwdriver stops

the rotation.

SPARE PARTS:

The parts required for the SpeedMill Accessory are shown

on the next page. For any other parts used on this ma-

chine see the power cutter spare parts list (included).

MAINTENANCE

Plastic debris from a small-

er ﬂange often lodges itself

in the bigger ﬂange during

cutting. This can easily be

removed once the ﬂanges

have cooled down.

Use compressed air to

blow shavings from Speed-

Mill Bowl. DO NOT scrape

shavings from bowl using

a screwdriver or any other

hard metallic tool. Damage

to the bowls or abrasive

coating could occur.

Inspect the SpeedMill Bowls

Always inspect the SpeedMill Bowls before you start cut-

ting. Small nicks or scratches can be sanded smooth. If

the SpeedMill Bowl has been bent or distorted in any way it

must be replaced.

Cleaning

WARNING!

NEVER use the SpeedMill as a regular power cutter!

CONVERTING THE SPEEDMILL TO A REGU-

LAR POWER CUTTER.

The guard on the SpeedMill is designed to work together

with the special outer ﬂange and SpeedMill Bowls used

on the SpeedMill. The 8” (200mm) SpeedMill Bowl must

always be installed when the SpeedMill is used and the

SpeedMill shall not be used for any other purpose than

those mentioned in “USES” section (p7) of this document.

Should you desire to convert the SpeedMill to a regular

power cutter you must replace the cutting head with an

original 12” or 14” cutting head attachment. We recom-

mend you have an authorized dealer do the conversion.

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