Honeywell Vertex Manual de usuario

Vertex Continuous Gas Monitor

Operating Manual

•Table of Contents

•Introduction

•Installation

•Startup

•Operation

•Maintenance

•Troubleshooting

•Installation Drawings

•cicais

•Detectable Gases

•Replacement/Consumable

•Optional Relay Specs

•Network Interfaces

•LIT Option

•Warranty Statement

VertexTM 72-Point Continuous Monitor

Vertex Technical Handbook i

Vertex Continuous Monitor Symbols

Symbol Description

Power on

Power off

NOTICE

Potential damage to the device or other property, maintenance

procedures, and “refer to manual” instructions.

Lifting instructions, low clearances, slipping/tripping hazards,

minor corrosive dangers.Also used when deﬁning personal

protective equipment (gloves, dust masks, etc.)

Personal injury risk: machinery hazards around guarded

equipment, moving parts, crush/pinch hazards, ﬂying debris, and

arc ﬂash hazards.

The most dangerous or potentially lethal hazards: unguarded

equipment, conﬁned space entrances, and lockout labels.

Caution: possibility of electric shock

Caution: hot surface

Protective conductor terminal (ground terminal)

AIN

WARNING

DANGER

VertexTM 72-Point Continuous Monitor

Vertex Technical Handbook ii

EMC Considerations

Your Honeywell Analytics continuous gas monitor

has been designed to comply with applicable

Electromagnetic Compatibility (EMC) standards

at the time of manufacture. The design includes

ﬁltering, shielding and bypassing techniques. At

the time of certiﬁcation, simulated customer Input/

Output (I/O) schemes were tested.

All methods used in your equipment for emission

suppression and reduction of susceptibility are

interactive.Modiﬁcationsto themonitorcouldresult

in increased emissions and higher vulnerability to

other radiated ﬁelds.

Followingtheguidelinesinthis EMCConsiderations

section will ensure your monitor maintains the

highest degree of EMC integrity. The guidelines

listed apply only to I/O emissions and do not apply

to A.C. and D.C.monitor power connections.

Cabling

At a very minimum, all cables should include a

braided shield. Ideal results have been obtained

with twisted pair cabling which has a foil shield

surrounding each pair plus foil and 90% braid

shielding around the bundle. In addition, ensure

local electrical code requirements are met.

The following cable parameters must be

considered:

Braid Must have a minimum 90%

coverage

Foil When used with braid, provides

100% coverage

Do not use foil alone.It has a

tendency to break.

Twisted Pair Provides for cancelling of

magnetic ﬁelds

Stranded Pair Provides the greatest surface

area

Shield

Termination Continuation of the shield to the

cabinet earth ground is most

important.

For discrete wire terminations,

pigtails to the cabinet (connector)

ground should be extremely short

(absolutely no greater than three

inches).

For multiconductor connector

terminations, only 360° shielded

shells should be used.

Note:

Honeywell Analytics product testing uses >90%

braid with foil (around the bundle); twisted

pair; stranded 24 AWG (minimum wiring for all

qualication and certication testing.)

VertexTM 72-Point Continuous Monitor

Vertex Technical Handbook iii

Connectors

All qualification and certification of Honeywell

Analytics products were achieved with high quality

connectors, providing 360° shield coverage.These

connectors generally had metal shells.

Failure to properly secure the connector to the

equipment will result in high emission levels.

Also, poorly constructed or improperly assembled

connectors can be a high source of radiated noise

and provide a path for external signals into the

monitor.

VertexTM 72-Point Continuous Monitor

Vertex Technical Handbook TOC-1

Table of Contents

Vertex Continuous Monitor Symbols................................................................................... i

EMC Considerations............................................................................................................. ii

Cabling .............................................................................................................................. ii

Connectors ................................................................................................................. iii

1 Introduction

1.1 System Overview.........................................................................................................1-2

1.1.1 Manufacturer.......................................................................................................1-2

1.1.2 General Safety.....................................................................................................1-2

1.2 System Components...................................................................................................1-2

1.2.1 Vertex Front.........................................................................................................1-3

1.2.2 Vertex Back .........................................................................................................1-4

1.2.3 Exhaust and Wiring Ports.................................................................................. 1-5

1.2.4 Module Front - Door Closed...............................................................................1-6

1.2.5 Analyzer Side Panel (exterior)........................................................................... 1-7

1.2.6 Analyzer Side Panel (interior)............................................................................ 1-8

1.2.7 Sample Tubing Connections (detail).................................................................1-9

1.2.8 System Controls (behind screen)....................................................................1-10

1.2.9 Analyzer Front...................................................................................................1-12

1.2.10 Data Acquisition Computer (rear) .................................................................1-13

1.2.11 ChemCam USB Hub........................................................................................1-15

1.2.12 Back of Chemcassette®Module ....................................................................1-16

1.2.13 Main PLC..........................................................................................................1-17

1.2.14 Relay Option PLC............................................................................................1-18

1.3 Menu Map ...................................................................................................................1-19

1.4 Analyzer Modules ......................................................................................................1-20

1.5 Sampling System.......................................................................................................1-21

1.6 Chemcassette®Detection System............................................................................1-22

1.6.1 Detector Optics.................................................................................................1-22

VertexTM 72-Point Continuous Monitor

Vertex Technical Handbook TOC-2

1.6.2 Stain Pattern......................................................................................................1-23

1.6.3 Chemcassette®Tapes.......................................................................................1-25

1.6.4 Optional ChemCam...........................................................................................1-25

1.6.6 Cooling Fans and Filters.................................................................................. 1-25

1.7 Pyrolyzer Module Detection System........................................................................ 1-26

1.7.1 Pyrolyzer Fan ....................................................................................................1-26

1.8 Vacuum Pumps..........................................................................................................1-27

1.9 Multiple Gas Monitoring............................................................................................1-28

1.10 Control System ........................................................................................................1-29

1.10.1 Data Acquisition Computer............................................................................1-29

1.10.2 Programmable Logic Controller.................................................................... 1-29

2 Installation

2.1 Introduction..................................................................................................................2-2

2.2 Surveying the Installation Site ...................................................................................2-3

2.2.1 Placement of the Vertex System .......................................................................2-3

2.2.2 Exposure to Dust and Humidity ........................................................................2-3

2.2.3 Sample Transport Time...................................................................................... 2-3

2.2.4 Monitor Dimensions ...........................................................................................2-3

2.2.5 Sample Locations............................................................................................... 2-4

2.2.6 Sample Line Particulate Filter Use.................................................................... 2-4

2.3 Optional Floor Mounting.............................................................................................2-4

2.4 Installing Sample Lines/ Filters..................................................................................2-4

2.4.1 Sample Line Installation Requirements............................................................2-5

2.4.2 Sample Line Connections.................................................................................. 2-6

2.4.3 Installing Sample Line Particulate Filters.........................................................2-6

2.5 Installing Pump Exhaust Line.....................................................................................2-7

2.5.1 Exhaust Line Installation Requirements ..........................................................2-7

2.5.2 Exhaust Line Connection ..................................................................................2-7

2.6 Electrical Power...........................................................................................................2-8

2.6.1 Connecting AC Power........................................................................................ 2-8

2.6.2 Verifying Proper AC Power Connection ........................................................2-9

VertexTM 72-Point Continuous Monitor

Vertex Technical Handbook TOC-3

2.6.3 Vertex Transformer Installation.......................................................................2-11

2.6.4 Power On/Off.....................................................................................................2-16

2.7 Data Acquisition System...........................................................................................2-17

2.7.1 Optional Keyboard............................................................................................2-17

2.7.2 Printer ................................................................................................................2-19

2.7.3 External Network Connection..........................................................................2-20

2.7.4 Network Computer Security.............................................................................2-20

2.8 Wiring Alarm Relays..................................................................................................2-21

2.8.1 Relay Contacts..................................................................................................2-21

2.8.2 Wiring Guidelines .............................................................................................2-21

Validating the System ...............................................................................................2-22

3 Startup

3.1 Startup ..........................................................................................................................3-2

3.1.1 Initial Startup.......................................................................................................3-2

3.1.2 Factory Configuration ........................................................................................3-2

3.2 Getting Started.............................................................................................................3-3

3.3 Verify Installation.........................................................................................................3-3

3.4 Startup Sequence ........................................................................................................ 3-4

3.5 Power Up ......................................................................................................................3-5

3.6 Start Program...............................................................................................................3-7

3.7 Configuration Utility .................................................................................................... 3-9

3.7.1 Define Gas Location......................................................................................... 3-21

3.7.2 Configure Analyzers and Points......................................................................3-23

3.7.3 Set Analyzer Window........................................................................................3-24

3.7.4 Configure Point ................................................................................................ 3-25

3.7.5 Define and Assign Relays................................................................................3-34

3.7.6 Configure PLC...................................................................................................3-35

3.7.7 Set Alarm Relays...............................................................................................3-37

3.7.8 Set Fault Relays ............................................................................................... 3-39

3.7.9 Profile Management-File Menu........................................................................ 3-41

3.7.10 Other Menu......................................................................................................3-42

VertexTM 72-Point Continuous Monitor

Vertex Technical Handbook TOC-4

3.7.11 Profile Management Utility.............................................................................3-43

3.8 Load Tape...................................................................................................................3-44

3.9 Verify Flow Rates and Supply Vacuum ...................................................................3-45

3.9.1 Set Supply Vacuum (Series 2)......................................................................... 3-45

3.9.2 Verify Flow Rates..............................................................................................3-45

3.10 Leak Checking Sample Lines ................................................................................. 3-49

3.11 Reconfigure..............................................................................................................3-49

3.12 Moving to a New Site...............................................................................................3-50

3.13 System Shut Down .................................................................................................. 3-51

4 Operation

4.1 Introduction..................................................................................................................4-2

4.2 Monitoring Mode Overview......................................................................................... 4-2

4.3 Main Screen..................................................................................................................4-3

4.3.1 System Display Area ..........................................................................................4-4

4.3.2 Point Detail Display Area ...................................................................................4-8

4.3.3 Function Buttons.............................................................................................. 4-10

4.4 Project Functions ......................................................................................................4-11

4.4.1 Log In and Log Out........................................................................................... 4-12

4.4.2 Changing Password .........................................................................................4-13

4.4.3 Updating Program ............................................................................................4-14

4.4.4 Restore OnScreen Keyboard........................................................................... 4-14

4.4.5 Stopping Project............................................................................................... 4-14

4.5 Review Functions ...................................................................................................... 4-15

4.5.1 Event History.....................................................................................................4-15

4.5.2 Data Trend.........................................................................................................4-23

4.5.3 Optional ChemCam...........................................................................................4-24

4.5.4 Event List...........................................................................................................4-26

4.6 Menu Buttons.............................................................................................................4-28

4.6.1 Run Time Options.............................................................................................4-28

4.6.2 Flow Calibration ............................................................................................... 4-34

4.6.3 Maintenance......................................................................................................4-41

VertexTM 72-Point Continuous Monitor

Vertex Technical Handbook TOC-5

4.6.4 Diagnostics........................................................................................................4-44

4.6.5 Service...............................................................................................................4-47

4.6.6 Security Access................................................................................................4-51

4.6.7 Configuration ....................................................................................................4-53

4.7 OnScreen Keyboard .................................................................................................. 4-54

4.7.1 Restore OnScreen Keyboard........................................................................... 4-54

5 Maintenance

5.1 Introduction..................................................................................................................5-2

5.2 Maintenance Schedules..............................................................................................5-3

5.3 Chemcassette®Analyzer Maintenance......................................................................5-4

5.3.1 Air Filter (Series 1 Analyzers only)....................................................................5-4

5.3.2 Remove and Replace Chemcassette®Analyzer Particulate Filters................ 5-5

5.3.3 Remove Filters....................................................................................................5-6

5.3.4 Replace Filters ....................................................................................................5-7

5.3.5 Change Chemcassette®Tape ............................................................................5-8

5.4 Replacing an Analyzer ................................................................................................5-9

5.4.1 Disconnecting Cables ........................................................................................5-9

5.4.2 Remove Analyzer..............................................................................................5-11

5.4.3 Install Analyzers................................................................................................5-11

5.5 Remove and Replace Pyrolyzer Filters....................................................................5-12

5.5.1 Remove Filters..................................................................................................5-12

5.5.2 Replace Filters ..................................................................................................5-13

5.6 Remove and Install Pumps.......................................................................................5-14

5.6.1 Remove Pump...................................................................................................5-15

5.6.2 Install New Pump..............................................................................................5-16

5.7 Remove and Install Power Supplies ........................................................................ 5-17

5.7.1 Remove Supply.................................................................................................5-17

5.7.2 Replace Supply.................................................................................................5-17

5.8 Clean the Touch Screen............................................................................................5-18

5.9 PLC Module Battery Backup Check......................................................................... 5-19

5.10 File Maintenance......................................................................................................5-20

VertexTM 72-Point Continuous Monitor

Vertex Technical Handbook TOC-6

5.11 Optics Cleaning .......................................................................................................5-21

6 Troubleshooting

6.1 Introduction..................................................................................................................6-2

6.2 General System Problems .......................................................................................... 6-3

6.3 Maintenance Faults .....................................................................................................6-7

6.4 Instrument Faults.......................................................................................................6-16

6.5 Information Events .................................................................................................... 6-26

6.6 Manual Analyzer Override.........................................................................................6-30

A Installation Drawings

A.1 Introduction .................................................................................................................A-2

B Specifications

B.1 Introduction .................................................................................................................B-2

B.2 Filter Compatibility......................................................................................................B-3

B.3 Vertex General Specifications ...................................................................................B-4

B.4 Nominal Transport Times...........................................................................................B-5

C Detectable Gases

C.1 Detectable Gases ........................................................................................................C-2

D Replacement and Consumable Items

D.1 Consumables...............................................................................................................D-3

D.1.1 Chemcassettes®............................................................................................................................................................................D-3

D.1.2 End of Line Particulate Sample Filters - See Appendix B..............................D-3

D.1.3 Common to all Analyzers (Series 1 or Series 2, Chemcassette®or Pyrolyz-

ers) ................................................................................................................................D-3

D.1.4 Common to all Pyrolyzers (Series 1 or Series 2).............................................D-3

D.1.4.1 Series 1 Analyzers (Chemcassette®or Pyrolyzer).......................................D-3

D.1.5 Common to all Rack Systems (Series 1 or Series 2) ......................................D-3

D.1.5.1 Series 2 Rack ..............................................................................................D-3

D.2 Printed Circuit Boards................................................................................................D-4

D.2.1 Common to all Pyrolyzers.................................................................................D-4

D.2.1.1 Series 1 Pyrolyzers......................................................................................D-4

D.2.1.2 Series 2 Pyrolyzers......................................................................................D-4

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