Honeywell DCCC6500 Manual de usuario

This manual is intended for the use of a licensed contractor. If you are a licensed

and insured contractor who would like to become a WindTronics Authorized

Installer, please download the application from our website www.windtronics.com.

Quick Start:

DC CHARGE CONTROLLER

Model #DCCC6500

48VDC

DC CHARGE CONTROLLER

for Honeywell Wind Turbine Model WT6500

Quick Start: DC Charge Controller for Honeywell Wind Turbine WT6500 - Rev 1.0 - 28Sep11

2 Quick Start

Safety Instructions

Important Safety Instructions

1. This Quick Start contains important instructions for the Honeywell Wind Turbine

installation and maintenance. Please save it.

2. Read the entire Quick Start prior to installation and follow all warnings and

cautions included in the Quick Start and/or attached to the Honeywell Wind

Turbine.

3. Improper installation, adjustment, alteration, service maintenance, or use can

cause re, electrical shock, or other conditions which may cause death, personal

injury or property damage.

4. Choose a very calm, nearly no wind, day for the installation.

5. Follow the installation procedures contained within this Quick Start and all safety

codes. Follow your National Electric Code and your local building zoning codes.

6. Only WindTronics Authorized Installers or other licensed contractors should move

and lift the Honeywell Wind Turbine. The turbine should only be moved using

standard hoists and hydraulic lifts such as a crane or bucket truck.

7. Appropriate protective personal equipment such as hard hat, work gloves, safety

glasses, and closed-toe work shoes should be worn when installing the Honeywell

Wind Turbine.

8. Only WindTronics Authorized Installers or other licensed contractors can perform

the following installation and maintenance functions on this Honeywell Wind

Turbine:

• Open and work on the DC Charge Controller

• Open and work on the DCCC junction box at the turbine

• Apply any torque to any of the turbine’s fasteners

9. The installation directions include recommendations of a variety of options. These

must be approved and certied by your local Professional Engineer (PE). The

installer must acquire all the necessary permits from the local authorities prior to

installation.

The Honeywell Wind Turbine is manufactured by WindTronics. Please contact

WindTronics at:

621 Sprucewood Avenue

Windsor, Ontario N9C 0B3

Canada

Tel: 877-946-3898

Manufacturer reserves the right, without notice or liability, to change design and

specications at any time.

Quick Start: DC Charge Controller for Honeywell Wind Turbine WT6500 - Rev 1.0 - 28Sep11

Quick Start 3

Evaluation and Installation List

Permits

Permit#_________________________ Date_____________

Site evaluation

Distance from turbine to DC Charge Controller (max 200 ft (60m))__________

Height to center of turbine______________________________

Draw all obstructions on site map

Draw site map (view from above - use space on page 5 for your drawing)

Prevailing wind direction

Location of:

Obstacles

Turbine

DC Charge Controller

Battery enclosure (max 6 ft. (1.8 m) from DC Charge Controller)

Mounting Hardware (Choose one or have your local PE design a custom mount -

see Honeywell Wind Turbine WT6500 Owner’s Manual for more details)

Pole: Height____________ material_______________ with Pole Top Mount (refer

to pages 7-8)

Flat roof: QUADPOD Mount and Ballast (refer to page 9)

Pitched roof: QUADPOD Mount and ROOFBOX Mount (refer to page 10)

Accessories (Supplied by Installer)

Batteries: FOUR-12V, 100Ah, deep cycle batteries - Type may be AGM or marine-

grade ooded

Battery enclosure

(1) 30 Amp fuse (refer to page 14)

(1) 15 Amp fused disconnect (refer to page 14)

(1) Battery switch (refer to page 14)

Site Survey

Refer to the Site Survey Guide.

Quick Start: DC Charge Controller for Honeywell Wind Turbine WT6500 - Rev 1.0 - 28Sep11

4 Quick Start

Connection:

(2) ¾” Conduit

(1) 1” Conduit

Battery terminal lugs

CAT5E or CAT6 stranded cable

(1) #4 THWN - 2 red

(4) #4 THWN - 2 black

(1) #4 THWN - 2 green

(1) #6 THWN - 2 green

(3) #10 THWN - 2 black

(1) #10 THWN - 2 red

Unpacking (Refer to instructions in package)

DC Charge Controller: Serial #___________________

Quick Start Manual

Turbine crate:

Turbine: Serial #____________________

(2) Deectors and mounting hardware

DCCC junction box with dump load

Anemometer

Owner’s Manual

QA Inspection Sheet

Unpacking instructions

Mount and Level Turbine – Refer to lift point on page 12

Connect – Refer to pages 13-14 for wiring diagrams

Commissioning – Refer to page 15

Status LED’s Operation Legend – Refer to page 16

A run of conduit shall contain not more

than four quarter bends or a combi-

nation of bends totaling 360 degrees

between pull points. Tubing shall not

be threaded, and ttings shall be listed

for use with EMT and shall be securely

fastened to the tubing.

Quick Start: DC Charge Controller for Honeywell Wind Turbine WT6500 - Rev 1.0 - 28Sep11

Quick Start 5

LEGEND



Turbine

Tree

Battery Box

DC Charge Controller

Prevailing Wind

Compass



DCCC

Quick Start: DC Charge Controller for Honeywell Wind Turbine WT6500 - Rev 1.0 - 28Sep11

6 Quick Start

Mounting Options

PERSONAL INJURY AND PROPERTY DAMAGE HAZARD

Do not install the Honeywell Wind Turbine in a location that is accessible to

children or pets. Failure to follow this warning may result in death, personal

injury or property damage.

PERSONAL INJURY AND PROPERTY DAMAGE HAZARD

The Honeywell Wind Turbine must be mounted by WindTronics Authorized

Installers or other licensed contractors only, with the use of all appropriate

hardware. Failure to follow this warning may result in death, personal injury

or property damage.

Failure to follow proper installation practices for any of the mounting options

could result in death, serious injury and/or property damage.

WHEN MOUNTING ON OR OVER A COMBUSTIBLE SURFACE, A FOOT

PLATE OF AT LEAST 1.43 mm GALVANIZED OR 1.6 mm UNCOATED

STEEL EXTENDED AT LEAST 150 mm BEYOND THE EQUIPMENT ON

ALL SIDES MUST BE INSTALLED.

Power shall be disconnected from the equipment before the DCCC junc-

tion box enclosure is opened and the enclosure shall be closed before the

power is restored. Failure to do so may result in death, serious injury and/or

property damage.

If any maintenance is to be done on the turbine, the turbine must be put in

STOP mode, the turbine switch on the DCCC junction box must be in the

“Turbine Off” position and the wheel must be tie wrapped to prevent turning.

Failure to do so may result in death, serious injury and/or property damage.

Use of WindTronics’ products for other than their intended purpose may

void warranty.

Whichever mounting option is chosen should be approved by a local Professional Engineer (PE). All of

the options listed have been rated by our Professional Engineer and certied for WindTronics. Please

refer to the following designs and their included specications.

Quick Start: DC Charge Controller for Honeywell Wind Turbine WT6500 - Rev 1.0 - 28Sep11

Quick Start 7

Figure 1 Pole Mount

Pole Mount

Quick Start: DC Charge Controller for Honeywell Wind Turbine WT6500 - Rev 1.0 - 28Sep11

8 Quick Start

Instructions for Pole Top Mount Assembly

Step 1:

• Position Leg Weldment

#WTM001 to bottom of

#WTM002 Coupler Weldment.

• Bolt together using fastener #’s:

70210, 70714, 71021, 71071 as

shown.

• Repeat pattern in three additional

locations.

Step 2:

• Position Mounting Bracket

#WTM003 to top of #WTM002

Coupler Weldment.

• Bolt together using fastener #’s:

70210, 70714, 71021, 71071 as

shown.

Note:

Be sure both pole and pole cou-

pler are installed level. Failure to

install them level will impact turbine

performance and may impact

warranty coverage.

Be sure the inner surface of the

Mounting Leg Weldment is ush

against the pole prior to bolting the

fasteners. Choose the bolt hole in

the base of the Pole Mount Turbine

Coupler Weldment that aligns with the

slot in the Mounting Leg Weldment.

Figure 2 Pole Top Mount

Pole Top Mount Assembly #WTMASSY001

Item No. Part No. Description Qty

1 WTM001 Mounting Leg Weldment 4

2 WTM002 Pole Mount Turbine Coupler Weldment 1

3 WTM003 Pole Mount Junction Box Mounting Bracket 1

5 Fastenal #70210 Hex Cap Screw, 1/2-13 x 1.75” lg Full Thread 18-8 S/S 9

6 Fastenal #71071 Flat Washer - 1/2”, Medium Split, 18-8 Stainless Steel 9

7 Fastenal #71021 Flat Washer - 1/2”, Small O.D., 18-8 Stainless Steel 9

8 Fastenal #70714 Hex Nut - 1/2-13 - 18-8 Stainless Steel 9

See Pole Top Mount Assembly and Installation Instructions for complete details.

Quick Start: DC Charge Controller for Honeywell Wind Turbine WT6500 - Rev 1.0 - 28Sep11

Quick Start 9

Ballast Mount

Figure 3 Ballast Mount

Quick Start: DC Charge Controller for Honeywell Wind Turbine WT6500 - Rev 1.0 - 28Sep11

10 Quick Start

Figure 4 ROOFBOX with Extended QUADPOD Mount

ROOFBOX with Extended QUADPOD Mount

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