Hollywood Racks HR3000 Manual de usuario

HOLLYWOOD RACKS Assembly and installation guide for TRS (Tire Retention System) bike rack

Model HR3000 (1 ¼” – 2” hitches) 2 BIKE CAPACITY, MINIMUM CLASS II HITCH REQUIRED

Model HR3500 (2” hitches only, includes keyed alike locking hitch pin and cable)

2 BIKE CAPACITY, MINIMUM CLASS II HITCH REQUIRED

Weight Limit 50 lbs/22.5 kg per bike

Maximum Bike Tire Width: 4.5”

Not to be used on any trailer, fifth wheel or towed vehicle

HOLLYWOODRACKS.COM

ID DESCRIPTION QTY

A MAIN FRAME 1

B 2” HITCH TUBE (INCLUDED WITH

MODEL HR3500) 1

B1 LOCKING HITCH PIN & CABLE

(INCLUDED WITH HR3500) 1

C 1/1”4-2” HITCH TUBE (INCLUDED

WITH MODEL HR3000) 1

C1 THREADED HITCH PIN WITH CLIP

(INCLUDED WITH HR3000) 1

ID DESCRIPTION QTY

D OUTSIDE BIKE TIRE HOOK 1

E INSIDE BIKE TIRE HOOK 1

F TIRE CAGE 2

G WHEEL TRAY (HALF) 4

H UPPER PLATE 2

I LOWER PLATE 2

J1, J2 TIRE CAGE CAPS 4

K RATCHET STRAP 4

Fig. 1

HARDWARE:

ID DESCRIPTION QTY

a-a carriage bolt, 5/16-18 x 30mm 4

b-b nylock nut, 5/16-18 8

c-c carriage bolt, 5/16-18 x 60mm 4

d-d multi-wrench 1

e-e steel washer, 8.5mm ID 8

f-f 6mm internal tooth lock washer 2

g-g nylon washer, 8.5mm ID 4

h-h socket screw, M6x40mm 4

i-i washer, 6.5mm ID 4

j-j nylock nut, M6 4

k-k Phillips head screw, M6 2

l-l 4mm Allen key, HR3000 only

m-m socket head bolt, ½-13 x 84mm 1

n-n nylock nut, ½-13 1

o-o Hollywood Racks stickers 2

p-p washer, 13.5mm ID 2

q-q 8mm Allen key 1

r-r 5mm Allen Key (HR3500 only) 1

Fig. 3

Fig. 4

Fig. 2

O-O

Step 1: Assemble wheel trays

Per Fig. 5: Identify required

components (quantity indicated is per

wheel tray)

Per Fig. 6: Insert wheel ratchet strap K

into the open end of wheel tray G.

Insert carriage bolt c-c into the end of

tray G. Repeat steps for all trays. When

assembling, be sure the ratchet strap is

facing the same side as the first one

installed.

Per Fig. 7: Place the upper plate Hon

top of wheel tray G, and lower I plate

below G.Insert carriage bolt a-a

through the holes of parts H, G, & Iand

install washer e-e & nut b-b onto bolt.

Leave the nut and bolt just a little loose

at this time.

Per Fig. 8: Slide the other wheel tray

(half) Gbetween upper plate Hand

lower plate I. Insert carriage bolt a-a

through the holes of parts H, G, & Iand

install washer & nut onto bolt. Tighten

with wrench. Repeat all above steps

for the second wheel tray.

Per Fig. 8: Trays should be aligned

together tightly and assembled.

Tighten nuts b-b securely

Be sure carriage bolts c-c are

protruding from bottom of slot in the

tray and both straps K are facing the

same direction per Fig. 9

Fig. 6

Fig. 7

Fig. 8

Fig. 5

Fig. 7

Step 2: Assemble main frame to

hitch tube.

Per Fig. 10, prepare the

components on a flat table or

work surface.

Per Fig. 11, locate the Spring Pins

and holes in the folding bracket

Fig. 9

Fig. 10

Per Fig. 12: Retract the rear

spring pin and insert the hitch

tube into the folding bracket.

Align the small hole of the

folding bracket with the small

hole of the square tube. After

inserting, the rear spring pin

will drop into the large hole in

the square tube.

Fig. 11

Fig. 12

Note: it will be easier to do this part of the assembly on a

flat surface or work table.

FOLDING BRACKET

Fig. 13

Per Fig. 12 and 13

Install washer p-p onto bolt m-m

and insert bolt & washer though

holes A1 so the end of the bolt is

protruding out of the bracket.

Install washer p-p and nut n-n onto

bolt end using hex key q-q and

wrench d-d (or adjustable, ¾” or

19mm). Tighten securely. They

may have to be re-tightened after

the rack has been installed into the

trailer hitch.

Step 3: Install rack into hitch

Note: The final assembly steps can be

done on a table top, but it is easier to

do with the rack installed on the

trailer hitch.

Fig. 14

Step 3A: For model HR3000 (1 ¼”-2” threaded hitch pin version, locking hitch pin NOT included):

Install Hitch Tube (c) into vehicle’s trailer hitch Per Fig. 15, 16 & 17: With the rack “folded flat”

against the rear of the vehicle per Fig 14, insert the receiver tube into the hitch and align the holes.

Thread and tighten the bolt securely through the hitch and receiver tube using a wrench (adjustable,

¾” or 19mm) then insert the hitch pin clip. The rack should now be solidly mounted to your hitch.

Fig. 16

Fig. 15

Tighten bolt m-m and nut n-n until end of bolt is protruding through the

end of nut. Tighten securely. As this will require a fair amount of

torque, insert Allen key q-q into the bolt so the handle is resting against

the tube. Now use wrench d-d or equivalent to tighten nut n-n.

Step 3B: For model HR3500 (2” “no-wobble system” version, locking hitch pin included):

Install Hitch Tube (B) into vehicle’s trailer hitch Per Fig. 11a & 11b: Slide the rack in the folded-up position into

the trailer hitch until it stops. Remove locking head from hitch pin B1 and insert pin through the hole in the trailer

hitch and hitch tube until it passes through the opposite side. Tighten the front lever until good and snug. If you

intend on using the rack after assembly, then install the locking head onto the end of the hitch pin, otherwise it is

not required to complete the assembly. Front lever position after tightening should always be pointed to the side

to avoid damage when going up or down steep driveways.

Use with 1 ¼” hitches:

If the rack is to be used on

a 1 ¼” hitch, remove the

aluminum spacer block

from the receiver tube

with the included 4mm

Allen key l-l.

Fig. 17

Fig. 18

Fig. 19

OPTIONAL LOCKING HITCH PIN AND CABLE IS

AVAILABLE FOR MODEL HR3000.

Step 5: Assemble tire cages to main frame FOLD THE RACK DOWN PER STEP 4

Per Fig. 21:Locate the main frame’s square bracket and prepare tire cage Fand hardware. Install Plastic housing J1

and J2 onto tire cage F (if not already installed).

Per Fig. 22: Before assembly, check that the holes of J1 and J2 are aligned with the holes of tire cage F. If not

aligned, use the hex key or a thin screwdriver to make the alignment. Place the tire cage onto the square bracket

and align the holes. Insert the bolts through the tire cage so they protrude through the square bracket. Install

washers i-i and nuts j-j onto the bolts using 5mm hex key r-r and wrench d-d (or small adjustable, 3/8” or 10mm).

Tighten so that the tire cage has medium to strong resistance when folding. Repeat for second tire cage.

Try rotating the tire cages forward. There should be medium to strong resistance.

Fig. 22

Step 4: Fold-Up/Fold-Down

Per Fig. 20 Pull the rear spring

pin out and rotate the rack

down until the front spring pin

clicks into place.

To return the rack to its

folded position, pull the front

spring pin out and rotate the

rack up until the rear spring

pin clicks into place.

Fig. 20

Fig. 21

Step 6: Install Tire Hooks

Per Fig. 23: Prepare the tire hooks, washers f-f and screws k-k (Phillips screwdriver required). Use Inside Tire Hook E

for inner bike position (closest to car). Slide the Inside Tire Hook Edown over the outer ratchet arm. Note the trigger

faces the driver’s side of the vehicle. Hook will be centered over the rack’s inside bike tire cage. Insert screw k-k into

washer f-f. Install washer & screw into hole located at top of ratchet arms with screwdriver.

Per Fig. 24: Slide the Outside Tire Hook Ddown over the inner ratchet arm. Note the trigger faces the passenger’s

side of the vehicle. Hook will be centered over the rack’s outer bike tire cage. Install washer & screw into hole located

at top of ratchet arms with screwdriver.

Step 7: Install wheel trays

Per Fig. 25: Place large nylon washers g-g on top of main frame tubing. Slide carriage bolts so they align with

holes in the frame’s tubing. Insert both carriage bolts through the washers and frame so the bolts protrude from

the bottom. NOTE: you will have to carefully “feed” the wheel trays through the tire cages for positioning.

Fig. 26

Fig. 23

Fig. 24

Per Fig 26: Install washer e-e and nut f-f

onto bolts. Tighten using wrench d-d

(or small adjustable, ½” or 13mm). Per

Fig 27: Repeat installation for second

wheel tray. Trays should be centered

on rack.

Fig. 25

Step 8: Tilt-Down Function Per Fig. 28, 29: Lift up the rack and remove

the snapper pin. Pull out the front spring pin and hold the main frame

while it tilts down into position. To return the rack to its in-use or folded

up position, lift the main frame until the front spring pin clicks into place.

Lift rack and install the snapper pin snapper pin.

Fig. 28

Fig. 29

Fig. 27

Step 9: Final adjustments

9-A: Per Fig. 31, Re-tighten bolt m-m and nut n-n until end of bolt is clearly

flush with end of nut. As this will require a fair amount of torque, insert

Allen key q-q into the bolt so the handle is resting against the tube. Now

use wrench d-d or equivalent to tighten nut n-n.

9-B: Per Fig. 31, If necessary, tighten using wrench d-d and small

adjustable wrench to remove additional play in the bracket. This bolt also

acts as an angle limit when tilting the rack down for cargo access.

9-B

Step 10: Loading and unloading bikes: (be sure front tire is fully inflated!)

1. Rack should be in the user position with tire cage(s) rotated up in “user position”. (Fig. 31)

2. Rotate ratchet post outwards until it stops, ratchet straps should be undone. (Fig. 32)

3. Lift bike and place the front wheel firmly against the inside of the tire cage. (Fig 33)

4. Rotate ratchet post back towards the fork. The hook should be extended far enough up to clear the top of

the tire.

5. Pull down on the ratchet handle to firmly engage the tire just in front of the fork. (Fig. 34)

6. Secure ratchet straps firmly on both front and rear wheels. Ratchet straps should be located below the

axels or slightly closer to the center of the bike. (Fig. 35)

7. Repeat for second bike.

Step 11: Unloading the bikes: Undo the ratchet straps. Pull back on the bike to release tension on the tire

hook. Engage the trigger on the ratchet post housing and slide the hook up by the housing, not the rubber

coated tire hook. Rotate the post outwards the remove the bike. Repeat for the second bike. Rotate the tire

cage(s) forward to its folded position and fold the rack up against the rear of the car. (Fig. 38, 39, 40)

Fig. 30

9-A

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