HIRED-HAND ICS-500 Manual de usuario

4801-0102 REV 9/96

ICSICS--500 Environmental Controller500 Environmental Controller

With Back-up system and Contactor Panel

Hired Hand, Inc.

1733 Co Rd 68

PO Box 99

Bremen, AL 35033

Integrated Control System 500 Table of Contents

Integrated Control System -500

Table of Contents

1. Purpose ___________________________________________________________________________1

2. Ratings/Specifications________________________________________________________________1

3. Warnings __________________________________________________________________________1

4. Warranty __________________________________________________________________________2

5. Installation_________________________________________________________________________2

5.1. Tools Required ____________________________________________________________2

5.2. Instructions_______________________________________________________________2

6. Components Description______________________________________________________________3

6.1. Controller ________________________________________________________________3

6.1.1. General Description _____________________________________________________________3

6.1.2. Controls ______________________________________________________________________4

6.1.3. Wiring Connections____________________________________________________________10

6.2. Back-up System __________________________________________________________14

6.2.1. General Description ____________________________________________________________14

6.2.2. Controls _____________________________________________________________________14

6.3. Contactor Panel __________________________________________________________17

6.3.1. General Description ____________________________________________________________17

6.3.2. Terminal Locations/Types _______________________________________________________17

6.3.3. Controls _____________________________________________________________________17

7. Operation_________________________________________________________________________18

7.1. Curtain Operation ________________________________________________________18

7.1.1. Standard _____________________________________________________________________18

7.1.2. Tunnel (Enhanced Version Only) _________________________________________________18

7.2. Stage Operation __________________________________________________________19

7.2.1. Manual ______________________________________________________________________19

7.2.2. Automatic____________________________________________________________________19

7.3. Back-up Operation________________________________________________________20

8. Maintenance ______________________________________________________________________20

9. Wiring Diagrams___________________________________________________________________20

10. Troubleshooting___________________________________________________________________24

10.1. Curtain machine does not operate Manually._________________________________________24

10.2. Curtain machine does not operate Automatically______________________________________24

10.3. Temperature Sensors not reading correctly __________________________________________24

10.4. A Stage not working correctly ____________________________________________________24

10.5. If Stages are not working at all____________________________________________________25

10.6. If Backup System is not working at all______________________________________________25

10.7. If Variable Speed unit is not working at all __________________________________________25

11. Exploded View/Parts List ___________________________________________________________28

12. Programs ________________________________________________________________________32

Integrated Control System 500 1

Integrated Control System -500

1. Purpose

The Integrated Control System model 500 (ICS-500) is an eight stage temperature controller intended for

use in agricultural enclosures. The ICS-500 incorporates an electronic temperature controller, an eight

stage contactor panel, and an independent back-up system.

2. Ratings/Specifications

•120 or 240 volts / 6 Amps Maximum / 50/60 hertz (depending on model purchased).

•2 hp maximum per stage.

•8 stages of heating or cooling plus integrated curtain machine operation.

•8 Amp variable speed fan circuit available.

3. Warnings

Warning!

When this system is used in a life support heating and ventilation system

where failure could result in loss or injury, the user should provide

adequate back-up, or accept the risk of such loss or injury.

Warning!

Wiring and connections must comply with all national and local electrical

codes. Installation by qualified electrician required.

Warning!

Electrical shock may occur if the panel is opened with power connected to

the unit. Before opening the enclosure, make sure that all power sources

to panel, and each stage, are disconnected.

Warning!

The individual stage toggle switches’ “OFF” position will not prevent the

stage from turning on if the back-up system control board senses

temperature above the high limit or below the low limit. For this reason,

the “off” position is not an acceptable electrical isolation for equipment

connected to that stage.

Integrated Control System 500 2

4. Warranty

One Year Limited Warranty

The ICS-500 is warranted for one year from date of purchase against electrical

and mechanical defects in material and workmanship. If this unit fails to operate

during this period, return it, prepaid to the address below, for repair or

replacement without charge, at the manufacturer's option. Damage by accident

or abuse is not covered by this warranty. This warranty gives you specific rights

which vary from state to state. For claims on this warranty, contact your dealer.

Warrantor: Hired Hand, 1733 Co Rd 68, Bremen, AL 35033.

5. Installation

5.1. Tools Required

Drill Screwdriver

Crimping Pliers Kit Bag (Included)

5.2. Instructions

1. Unpack system, and check that all components are present.

2. Insert two screws into wall approximately 18” apart, leaving the heads away from

the wall.

3. Hang ICS-500 over the two screws. The top two holes in the side flanges are slotted

to allow easy hanging.

4. Finish mounting the unit by securing the sides with eight more screws

5. Make sure all power supplies are disconnected before breaking any wires, or

reaching into the panel.

6. Open ICS-500 panel, and find all connections.

7. Run sensors out to locations inside the house. (One sensor outside the house with

OSC model.) Be sure that the sensors are in a safe location, free from any

temperature influences (direct sunlight, water, etc.)

8. Connect each sensor to its appropriate terminals inside the ICS panel. (See wiring

diagrams in the back of this manual.)

9. Connect wires from staged equipment to the appropriate stage. Be sure to align the

heat/cool switches to the appropriate settings. See wiring diagrams for locations of

terminals.

10. Hookup three wire connection from System 500 board to PVR-H. See wiring

diagrams for locations of terminals.

Integrated Control System 500 3

CONTROLLER

System 500

POWER CURTAINPOWER CURTAIN

Automatic

mode...

Back-Up

System

Manual Stage

Controls

System 500

Power Curtain

Controller

The ICS-500 Environmental Controller.

6. Components Description

6.1. Controller

6.1.1. General Description

The System 500 Power Curtain controller is an electronic environmental controller

which uses knobs for user controls. The controller can operate the following:

ðOne curtain machine intelligently based on time.

ðEight stages of heat and cool.

ðUser selected 5 or 10 minute timer.

ðAny stage can be on either a stir timer, or a negative timer.

ðTwo temperature sensors for inside the building. (One extra for

outside temperature with OSC model.)

In addition to the basic operation outlined above, an enhanced model is available which

includes the following functions:

ðVariable speed fan.

ðTunnel ventilation control.

ðOpen/Close operation of a tunnel inlet curtain.

Integrated Control System 500 4

6.1.2. Controls

6.1.2.1. Front Panel

The following controls are located on the outside of the panel.

6.1.2.1.1.Automatic/Manual

The automatic/manual switch is used as its name implies. The

Automatic position allows the controller to move the curtains to

control temperature. When the switch is in the manual position, the

controller will still operate the stages to control temperature, but the

curtain can only be moved using the open/close/off switch.

6.1.2.1.2.Open/ Close/Off

The open close off switch is used for manual control of the curtains.

This switch is only operable when the automatic/manual switch is in

the manual position. At other times, this switch is not operable, thus

its position is not significant. However, it is a good practice to always

leave the switch in the off position.

The “OPEN” position of the switch allows current to flow to the PVR-

H, allowing power to the “open” windings of the curtain machine. The

“CLOSE” position of the switch allows current to flow to the PVR-H,

allowing power to the “close” windings of the curtain machine. The

“OFF” position does not allow current to the PVR-H, but is not a safe

electrical disconnect for the curtain machine.

Integrated Control System 500 5

6.1.2.1.3.Alternate Program Switch

PROGRAM

(Programa)

Each of the 256 stage programs has another “shadow” program. This

separate program is provided to make the change between brooding

and full house operation. Position A is a program tailored for

brooding, whereas program B is for full house operation.

6.1.2.1.4.Target Temperature

TARGET TEMPERATURE

(Temperatura Optima)

INCREASEDECREASE

(Disminuir) (Aumentar)

The target temperature knob is used for the adjustment of target

temperature. This setting is very important, because all system

operations other than the timer are operated by the distance between

target temperature and actual temperature. At all times, the system

will try to maintain target temperature.

6.1.2.1.5.Timer Percentage

TIMER PERCENTAGE

(Reloj De Ventilacion Minima)

TIMER

INCREASEDECREASE

(Disminuir) (Aumentar)

This control allows the operator to specify the amount of time a stage

on the timer stays energized. For example:

10 Minute timer with Timer Percentage at 40%

The stage will be active for 40% of 10 min.--4 min.

The timer percentage control works in the same manner for a 5 minute

timer.

On this display, the word "Timer" will be backlit red if the stages on

the timer are active.

Integrated Control System 500 6

6.1.2.1.6.OSC High Limit (Enhanced Version Only)

OUTSIDE SENSOR CONTROL

OSC

INCREASEDECREASE

(Disminuir) (Aumentar)

The Outside Sensor Control (OSC) High Limit knob allows the user to

set the temperature for the controller to go into tunnel mode. Tunnel

mode involves shutting the main curtain, opening the tunnel curtain,

and staging in tunnel fans. When temperature on the outside of the

house reaches the OSC High Limit, the controller will automatically

switch to tunnel control.

On this display, the letters "OSC" will be backlit red if the controller

has switched to tunnel mode.

6.1.2.2. Inside

To see the other controls on the System 500 Power Curtain controller, you will

need to open the panel door. These controls will be located on the large green

circuit board attached to the door of the panel.

6.1.2.2.1.Program Bank and Stages

Stages

Prog Bank

To change stage programming, use a

small screwdriver to select one of the

sixteen positions on the "stages" switch.

Each letter or number corresponds to a

different stage setup. These programs

are shown in the back of this manual.

The two switches shown above work together to tell the controller

which stage program to use. Each switch has sixteen positions; 0

through 9, and A through F.

To change programs, you will need to look at the program list at the

back of this manual. Look at the program name (1,0; 2,3; A,5; etc.)

The first number or letter is the program bank position; the second is

the stages position. To select that particular program, use a

screwdriver to align each of the two rotary switches to the

corresponding positions.

The system comes programmed with up to 256 stage programs. These

programs are listed in the back of this manual. Remember "Do not

change stage programs with power applied to the controller."

Disconnect power before opening controller box for any reason.

Integrated Control System 500 7

6.1.2.2.2.Stage On Timer Jumpers

Stage 1

Stage 2

Stage 3

Stage 4

Stage 5

Stage 6

Stage 7

Stage 8

Jumper pins A and B for STR Timer

Jumper pins B and C for NEG Timer

To place a stage on the Timer

install a two pin mini-jumper

on the pins adjacent to the

appropriate stage

ABC

This controller allows you to put any or all stages on the timer. Install

a jumper on the two pins beside the appropriate stage. This block is

found close to the center of the board.

6.1.2.2.2.1.Negative Timers

A negative timer is a timer which will operate whenever the curtains

are closed, and the house is being ventilated using negative

ventilation. A stage set on a negative timer will not be timed when the

curtains are open. To place a stage on negative timer, push a two-pin

jumper on pins B & C next to the stage you wish to use. Stage six

above is shown as a negative timer.

6.1.2.2.2.2.Stir Timers

A stage on a stir timer may operate at any time, regardless of curtain

position. To place a stage on stir timer, push a two-pin jumper on pins

A & B next to the stage you wish to use. Stage 3 above is shown as a

stir timer.

6.1.2.2.3.Single/Double Inside Sensor Jumper

Use Pins A-B for Double Inside Sensor

Use Pins B-C for Single Inside Sensor

This feature allows you to operate the controller with only one working

sensor attached.

This is not highly recommended due to temperature differences which

exist throughout any enclosure. These differences can be due to drafts,

dead air spots, etc. Use the single inside sensor option only if one

sensor has been damaged, and only until you have purchased a new

sensor for replacement.

Under normal operating conditions you should use two inside sensors,

as the controller will have a better understanding of actual house

temperature.

Warning: If you do not have a jumper installed on this set of

pins, the controller will not function properly, and your house

will have to depend upon the back-up.

Integrated Control System 500 8

6.1.2.2.4.Five/Ten Minute Timer

INSTALL JUMPER FOR

5 MINUTE TIMER

The controller's internal timer is normally a ten minute timer.

However, installing a jumper on this position allows you to set the

internal timer to a five minute timer.

6.1.2.2.5.Run Time Adjust

This setting tells the controller how long to run the curtain machine

when a change is needed. If 60 seconds is selected, the controller will

run the machine for 60 seconds, or until the curtain is fully open, or

closed.

6.1.2.2.6.Cycle Time Adjust

This potentiometer is used to set the time delay between curtain

operations. If cycle time is set for 3 minutes, then the curtain will

move every 3 minutes if needed. The curtain will not move between

cycles, unless it is manually moved.

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